Container Handler Operating Screen With Wireless Maintenance Display

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Solution Overview

Problem

The existing operating systems for container treatment machines require users to manually note down information, which is tedious, error-prone, and time-consuming, as users need to gather information from multiple display masks and documentation, leading to potential forgetfulness and increased operational complexity.

Innovation Solution

An operating system that allows users to select and transmit necessary information to a separate screen, eliminating the need for handwritten notes, using a touch-sensitive screen with a data transmitter and receiver connected via radio interfaces, and featuring an additional screen with electronic paper for energy-efficient display, enabling users to access information directly on-site without carrying documents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If users manually note down information from the screen, then information can be recorded for use during maintenance, but the process becomes tedious, error-prone, and time-consuming

Engineering Contradiction:
Improveinformation accuracyVSAvoidinformation gathering time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements automatic copying of information from the operating system screen to a handheld device or printout. The control unit automatically transfers selected maintenance information (such as torque values, setting parameters, or procedural steps) without requiring manual transcription by the user, thereby eliminating transcription errors and saving time.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system prepares and pre-selects the required maintenance information in advance on the operating system screen before the user needs it. The control unit identifies and organizes relevant information (such as assembly instructions, parameter settings, or warning signals) so that it is ready for immediate automatic transfer, eliminating the need for users to search and manually record information during maintenance tasks.

Inventive Principle:
Principle #10Preliminary action

2Loss of information

If users manually select and write down information, then all necessary information can be gathered, but the process is cumbersome and users may forget individual pieces of information

Engineering Contradiction:
Improveinformation completenessVSAvoidinformation handling ease
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The control unit automatically copies complete sets of maintenance information from the operating system to a handheld device or printout, ensuring that all necessary information (including parameters, instructions, and warnings) is transferred accurately and completely without omission, while requiring minimal user effort to initiate the process.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The operating system is designed to provide universal access to all maintenance information through a single automated interface. The control unit can transfer various types of information (operating parameters, assembly instructions, warning signals) through one unified process, eliminating the need for users to manually access and record information from multiple separate sources or screens.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If information is displayed only on the stationary operator panel, then the machine control can display all necessary data, but the user cannot access information from every area of the machine

Engineering Contradiction:
Improveinformation accessibilityVSAvoidoperating system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts the information display function from the stationary operator panel and transfers it to a portable handheld device or mobile display unit. The control unit wirelessly transmits maintenance information to the handheld device, allowing users to access complete information sets at any location around the machine without modifying the original operating system or adding complex display infrastructure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a handheld device or mobile display unit as an intermediary between the operating system and the user. The control unit acts as a mediator that receives information from the operating system and transmits it to the portable display device, enabling users to access information at various machine locations without directly modifying or complicating the core operating system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces errors and simplifies the handling of information by allowing users to select and display required data on a separate screen, reducing the need for handwritten notes and streamlining the workflow, making it easier to access and update information during maintenance and operations.

Implementation Method 1

using a touch-sensitive screen with a data transmitter and receiver connected via radio interfaces

Methodology Applied
Scientific EffectRadio interface transmission: Electromagnetic Induction

Data Source

PatentEP2898380B1Operating system for a container handling machine, an operating device, and a separate additional screen
Publication Date: 2021.09.01 KRONES AG
  • EP2898380B1 patent drawingFigure 1
  • EP2898380B1 patent drawingFigure 2
  • EP2898380B1 patent drawingFigure 3

AI summary

The invention relates to an operating system for a container handling machine, comprising an operating device for the container handling machine having a screen and a data transmitter for transmitting information and at least one separate additional screen having a data receiver for receiving information, wherein the operating device is designed for selecting the information and the additional screen is designed for displaying the selected information.