Container Transport With Adjustable Support For Vertical Storage

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Solution Overview

Problem

Inventory systems face inefficiencies in space and equipment utilization, leading to lower throughput, long response times, and increased costs due to capacity constraints, making it difficult to accommodate additional items without expensive expansions or relocations.

Innovation Solution

A container management system that includes a robotic manipulator and container transport with a conveyor and manipulation assembly, enabling automated movement and positioning of containers within a warehouse environment, allowing for efficient loading, unloading, and repositioning of containers to optimize storage and processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If inventory storage location is filled to capacity with items and equipment, then storage capacity is maximized, but the cost of adding additional space or moving items to secondary location increases prohibitively

Engineering Contradiction:
Improvestorage capacityVSAvoidcost of expansion
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The system dynamically adjusts container storage capacity by stacking containers vertically to different heights based on real-time inventory needs. The support structure includes adjustable support members that can be positioned at different heights, allowing the system to expand storage capacity vertically rather than requiring expensive horizontal expansion or relocation to secondary facilities.

Inventive Principle:
Principle #15Dynamics

2Productivity

If traditional manual container handling is used, then equipment complexity is minimized, but throughput and system performance deteriorate

Engineering Contradiction:
ImprovethroughputVSAvoidequipment complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system employs automated robotic manipulators that autonomously handle container stacking, retrieval, and repositioning operations. The robotic system self-manages inventory organization by automatically adjusting container positions and heights based on stored instructions, eliminating the need for manual handling while significantly improving throughput and system performance.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If fixed-height container stacking is used, then structural simplicity is maintained, but adaptability to different inventory needs is reduced

Engineering Contradiction:
Improveflexibility in storageVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The support structure is segmented into multiple adjustable support members that can be independently positioned at different heights. This segmentation allows the system to create variable-height storage zones within the container stack, enabling flexible accommodation of different inventory requirements while maintaining a relatively simple overall structural design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support members are designed to be adjustable and repositionable, transforming the static support structure into a dynamic system. This allows the container stacking height and configuration to be adaptively changed based on inventory needs, providing versatility without requiring complete structural redesign.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11130242B1Container transporter
Publication Date: 2021.09.28 AMAZON TECH INC
  • US11130242B1 patent drawing
  • US11130242B1 patent drawing
  • US11130242B1 patent drawing

AI summary

A container transport can receive and move a container between positions along a container passage defined by the container transport. The container transport can include a manipulation device for engaging with the container and moving the container onto a conveyance surface of the container transport. The conveyance surface can convey the container along the container passage, and the manipulation device can move the container off of the conveyance surface.