Air Containment Conduit Leakage Detection

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Solution Overview

Problem

Existing data center cooling techniques face challenges in achieving energy efficiency due to difficulties in accurately measuring and managing air leakage between hot and cold aisles, leading to excessive energy consumption and potential equipment damage from inadequate cooling.

Innovation Solution

A system for measuring hot or cold aisle containment air leakage, comprising a conduit with openings and a differential air pressure detection device, calculates the infiltration air flow rate based on pressure differential, allowing for optimized air flow management and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cooling techniques are applied to manage heat dissipation in data centers, then equipment reliability is improved, but energy consumption increases

Engineering Contradiction:
Improveequipment reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements feedback control by continuously monitoring air leakage rates through pressure differential measurements and using this information to dynamically adjust cooling system operation. Pressure sensors detect deviations from target pressure differentials, and the control system modulates cooling equipment accordingly, ensuring reliable heat dissipation while minimizing energy consumption by avoiding excessive cooling.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic adjustment of cooling system parameters based on real-time air leakage measurements. Rather than operating at fixed high capacity, the cooling system dynamically adapts its output to match actual thermal loads and air containment conditions, maintaining equipment reliability while optimizing energy efficiency through variable operation.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If air containment regions are used to manage hot and cold aisles, then cooling efficiency is improved, but air leakage measurement accuracy deteriorates

Engineering Contradiction:
Improvecooling efficiencyVSAvoidair leakage measurement accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent introduces a conduit system with multiple openings as an intermediary measurement apparatus within the air containment region. This conduit acts as a mediator that samples pressure conditions at multiple locations and translates complex air leakage patterns into measurable pressure differentials, enabling accurate air leakage assessment without disrupting the thermal efficiency of the containment system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the measurement function by distributing multiple pressure sensing openings along the conduit rather than using a single measurement point. This segmentation allows the system to capture pressure variations at different locations within the containment region, improving measurement accuracy by accounting for spatial pressure gradients while maintaining the integrity of the air containment structure.

Inventive Principle:
Principle #1Segmentation

3Reliability

If chilled air is supplied in excess of operational requirements, then equipment protection is improved, but energy waste increases

Engineering Contradiction:
Improveequipment protectionVSAvoidenergy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent uses feedback control to monitor air leakage rates and adjust chilled air supply accordingly. By continuously measuring pressure differentials and calculating actual air infiltration rates, the system receives feedback on real-time cooling requirements and modulates chilled air delivery to match actual demand, protecting equipment from overheating while eliminating energy waste from excessive cooling supply.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The air containment system performs self-service by using its own pressure differential measurements to determine cooling requirements. The system autonomously assesses air leakage rates and adjusts its cooling operation based on self-measured conditions, ensuring equipment protection matched to actual thermal loads without external intervention or over-provisioning of cooling capacity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively measures and manages air leakage, optimizing data center cooling by calculating the air infiltration rate, thereby improving energy efficiency and preventing equipment damage from overheating.

Implementation Method 1

a differential air pressure detection device coupled to the orifice and configured to detect a difference between an air pressure within the conduit and ambient air pressure outside of the air containment region

Methodology Applied
Scientific EffectPressure difference detection: Pressure Gradient

Data Source

PatentEP2659755B1System and method for air containment zone air leakage detection
Publication Date: 2018.02.28 SCHNEIDER ELECTRIC IT CORP
  • EP2659755B1 patent drawingFigure 1
  • EP2659755B1 patent drawingFigure 2A~2B
  • EP2659755B1 patent drawingFigure 2C~2D

AI summary

A system for measuring hot or cold aisle containment air leakage in a data center includes a plurality of equipment enclosures arranged in a first row and a second row, a plurality of panels cooperatively arranged with the plurality of equipment enclosures to form an air containment region, and a conduit mounted within the air containment region and sealed at each end, the conduit having an orifice and a plurality of openings distributed at substantially uniform intervals along a length of the conduit.