Continuous Guide Configuration for Self-Propelled Cart Weight Reduction

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Solution Overview

Problem

Existing article transport facilities face challenges in reducing the weight of the transport vehicle while maintaining the ability to guide the holder to a transfer position effectively, due to complex deployment mechanisms required for sufficient stroke length and rigidity.

Innovation Solution

An article transport facility with a self-propelled cart and elevation unit, where the elevation-side guide and delivery-side guide are continuous, allowing the self-propelled cart to travel along a shared path between the elevation unit and delivery device, simplifying the guide configuration and reducing the weight of the elevation unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a complex deployment mechanism with sufficient stroke length and rigidity is provided in the transfer device, then the holder can be appropriately guided to the transfer position, but the weight of the article transport vehicle increases

Engineering Contradiction:
Improveguiding accuracy of holder to transfer positionVSAvoidweight of article transport vehicle
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The deployment mechanism is divided into two separate guide sections: an elevation-side guide portion provided on the elevation unit and a delivery-side guide portion provided on the delivery device. This segmentation allows each guide portion to be optimized independently, reducing the overall complexity and weight while maintaining sufficient stroke length and rigidity for accurate holder guidance to the transfer position.

Inventive Principle:
Principle #1Segmentation

2Weight of moving object

If the elevation-side guide is made simpler to reduce weight, then the weight of the article transport vehicle decreases, but the ability to guide the self-propelled cart along the entire traveling path is compromised

Engineering Contradiction:
Improveweight of elevation unitVSAvoidguiding capability along traveling path
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The elevation-side guide and delivery-side guide are arranged to be continuous with each other when the elevation unit is positioned by the positioning portion, forming a complete guiding path. This merging of the two guide portions ensures that the self-propelled cart can be guided smoothly along the entire traveling path from the elevation unit to the delivery device, maintaining reliability while allowing each guide portion to be simplified and lightweighted independently.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11873199B2Article transport facility
Publication Date: 2024.01.16 DAIFUKU CO LTD
  • US11873199B2 patent drawing
  • US11873199B2 patent drawing
  • US11873199B2 patent drawing

AI summary

A transfer device includes a holder that holds an article, and a self-propelled cart that supports the holder and travels. The self-propelled cart includes a wheel and a wheel drive source that drives the wheel, and the self-propelled cart travels along a traveling path provided on an elevation unit and a delivery device. The delivery device includes a positioning portion that positions the elevation unit while the elevation unit is at a transfer height, and a delivery-side guide that guides travel of the self-propelled cart along the traveling path. The elevation unit includes an elevation-side guide that guides travel of the self-propelled cart along the traveling path, and the elevation-side guide is arranged so as to be continuous with the delivery-side guide while the elevation unit is positioned by the positioning portion.