Continuous Semiconductor Pattern for Electrostatic Discharge Dissipation

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Solution Overview

Problem

Display devices are prone to pixel defects due to external electrostatic discharge, particularly when semiconductor patterns on wafers or substrates are not properly configured to dissipate such charges.

Innovation Solution

A display apparatus is designed with a semiconductor pattern that extends continuously in one direction, connecting pixel and transistor areas, allowing electrostatic discharge to be directed and dissipated along this path, thereby preventing damage to pixels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If semiconductor patterns are formed as separate islands on a wafer, then manufacturing flexibility and pixel independence are improved, but the device becomes vulnerable to electrostatic discharge damage

Engineering Contradiction:
Improvepixel defect preventionVSAvoidsemiconductor pattern configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges separate semiconductor patterns into a continuous semiconductor layer that extends across the wafer substrate. This continuous structure provides a unified electrostatic discharge pathway, allowing charges to be dissipated safely without isolating individual pixels, thereby preventing pixel defects while maintaining manufacturing simplicity.

Inventive Principle:
Principle #5Merging (Combining)

2Object-affected harmful factors

If a continuous semiconductor pattern is formed across the wafer, then electrostatic discharge dissipation is improved, but manufacturing precision and pattern alignment become more challenging

Engineering Contradiction:
Improveelectrostatic discharge impactVSAvoidpattern formation accuracy
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The continuous semiconductor layer serves multiple functions simultaneously: it acts as the active semiconductor region for pixel operation, provides a unified electrostatic discharge pathway, and maintains electrical connectivity across the entire wafer. This multi-functionality reduces the need for additional protective structures, simplifying manufacturing while protecting against electrostatic damage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If semiconductor patterns are isolated for independent pixel control, then pixel addressing and control are simplified, but electrostatic discharge cannot be dissipated effectively

Engineering Contradiction:
Improvepixel control simplicityVSAvoidelectrostatic discharge resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

While the semiconductor layer is continuous, the pixel control structure remains segmented through independent gate electrodes, source/drain regions, and switching transistor configurations for each pixel. This segmentation allows individual pixel control to be maintained while the underlying continuous semiconductor provides electrostatic protection, combining both requirements effectively.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the risk of pixel defects caused by external electrostatic discharge, enhancing the reliability and durability of display devices.

Implementation Method 1

This potential problem may be resolved by forming a semiconductor pattern as one body in substantially one direction on a substrate or wafer, to thereby dissipate any externally-provided electrostatic discharge to the semiconductor pattern along the one direction

Methodology Applied
Scientific EffectElectrostatic discharge: Electrostatic Discharge

Data Source

PatentUS11910647B2Display apparatus
Publication Date: 2024.02.20 SAMSUNG DISPLAY CO LTD
  • US11910647B2 patent drawing
  • US11910647B2 patent drawing
  • US11910647B2 patent drawing

AI summary

A display apparatus, which may prevent a defect of a pixel due to external electrostatic discharge, includes: a first pixel including a first node; a second pixel neighboring the first pixel and including a second node; and an always-off thin-film transistor including a first electrode, a second electrode, and a gate electrode, the first electrode being connected to the first node of the first pixel, the second electrode being connected to the second node of the second pixel, in which a turn-off voltage is applied to the gate electrode.