Continuous Titrator Endpoint Detection via Dynamic Flow Control

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Solution Overview

Problem

Automated titration methods face challenges in accurately determining the endpoint of reactions and require significant time, making it impractical for continuous monitoring of target analyte concentrations in process solutions without the presence of a skilled operator.

Innovation Solution

A continuous method for quantifying target analyte concentration involves continuously flowing the process solution through an analyzer, varying the titrant concentration, and detecting the titration endpoint within a specified range, using techniques such as Go-No-Go, Window Analyte Concentration, Binary Search Window, and Kinetic methods to efficiently determine the actual analyte concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If automated titration methods are used to determine endpoint of reactions, then the need for skilled operators is reduced, but the accuracy in determining the endpoint deteriorates

Engineering Contradiction:
Improveautomation of titrationVSAvoidendpoint detection accuracy
Core Design Contradiction:
Extent of automationVSMeasurement precision

Solution Approach 1:

The automated titration process is divided into multiple discrete steps with different titrant addition rates. The system segments the titration into an initial phase with faster addition and a final phase with slower addition near the endpoint, allowing automated detection while maintaining accuracy through staged processing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The titrant addition rate is dynamically adjusted during the titration process. The system automatically changes the flow rate from higher initial rates to lower rates as the endpoint approaches, enabling the automated system to adapt its behavior to maintain measurement precision throughout the process

Inventive Principle:
Principle #15Dynamics

2Extent of automation

If automated titration systems are used for continuous monitoring, then the presence of skilled operators is eliminated, but the processing time increases

Engineering Contradiction:
Improvecontinuous monitoring capabilityVSAvoidtitration processing time
Core Design Contradiction:
Extent of automationVSLoss of time

Solution Approach 1:

The system implements periodic titration cycles that can be automatically repeated for continuous monitoring. Each cycle follows a predetermined sequence of titrant addition rates, allowing multiple samples to be processed in succession without operator intervention while maintaining efficient timing

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The titration parameters including flow rates, addition volumes, and timing are optimized to minimize processing time while ensuring accurate endpoint detection. The system automatically adjusts these parameters to achieve the fastest possible analysis time without sacrificing measurement quality

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If titrant concentration is varied over a specified range to quantify analyte concentration, then the precision of concentration measurement is improved, but the complexity of the titration process increases

Engineering Contradiction:
Improveanalyte concentration precisionVSAvoidtitration process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses feedback from pH measurements to automatically adjust titrant addition and determine endpoint. The automated system monitors pH changes in real-time and uses this feedback to control the titration process, eliminating the need for complex manual judgment while improving concentration measurement precision

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The manual mechanical process of judging endpoint by color change or other indicators is replaced with automated electronic pH measurement and computer-controlled titrant delivery. This substitution simplifies the operational complexity while enhancing measurement precision through objective, quantifiable data

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These methods enable rapid and accurate determination of target analyte concentrations, reducing the need for manual operation and minimizing processing time, allowing for continuous monitoring and improved precision in titration endpoint detection.

Implementation Method 1

a titrant is added to a solution in which it reacts with select components thereof

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

In some cases, the noticeable change comprises a color change

Methodology Applied
Scientific EffectColor change detection: Absorption (EM radiation)

Data Source

PatentUS10379091B2Automatic titrator
Publication Date: 2019.08.13 ECOLAB USA INC
  • US10379091B2 patent drawing
  • US10379091B2 patent drawing
  • US10379091B2 patent drawing

AI summary

The present invention generally relates to continuous methods quantifying a target analyte concentration in a process solution. These methods are continuous automated titration methods that use titration chemistries to measure the target analyte concentration in the process solution. The method steps provide for efficient and robust automated titration methods for a variety of target analytes.