Contour Cutter and Aragonite Substrate for Bone Defect Repair

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Solution Overview

Problem

Current methods for repairing damaged joints, particularly in osteoarthritis, are inadequate due to the lack of effective materials that can promote site-specific cell and tissue growth, and existing surgical techniques often rely on autografts or allografts with limitations such as immunological reactivity and infection risks.

Innovation Solution

A contour cutter with a central hollow and ovoid outer boundary, featuring internal grooves and a sliding blade structure, is used in conjunction with optimized solid substrates like coral derivatives that have high fluid uptake capacity and contact angles less than 60 degrees, facilitating cell and tissue growth by providing a substrate with tapered sides for improved integration and reduced inflammation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If natural polymer scaffolds (collagen, alginate, hyaluronic acid, chitosan) are used, then cell interaction and seeding are improved, but mechanical stability deteriorates

Engineering Contradiction:
Improvecell interaction and seedingVSAvoidmechanical stability
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent uses composite materials by combining natural polymers with synthetic materials or cross-linking agents to create scaffolds that possess both excellent cell interaction properties and adequate mechanical stability. The composite structure allows the natural polymer component to provide biocompatibility and cell affinity while the synthetic component or cross-links provide structural strength.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies parameter changes through chemical modification of natural polymers, such as cross-linking degree, molecular weight, and composition ratios, to simultaneously optimize mechanical properties and biological performance. By adjusting these parameters, the scaffolds achieve both required mechanical stability and enhanced cell interaction.

Inventive Principle:
Principle #35Parameter changes

2Strength

If chemical modification is applied to natural polymers to obtain mechanical strength, then mechanical stability is improved, but toxicity increases

Engineering Contradiction:
Improvemechanical strengthVSAvoidtoxicity
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent carefully controls the parameters of chemical modification, such as cross-linking density and reaction conditions, to achieve the minimum necessary mechanical strength while minimizing the introduction of toxic residues. By optimizing these parameters, the scaffolds gain adequate mechanical properties with reduced toxicity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs biodegradable and biocompatible chemical modifiers that break down into non-toxic products over time, allowing the scaffolds to provide temporary mechanical support during tissue regeneration while eventually degrading safely without leaving harmful residues.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If autologous tissue grafting is used, then tissue compatibility is improved, but surgical complications and morbidity increase

Engineering Contradiction:
Improvetissue compatibilityVSAvoidsurgical complications
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses synthetic or naturally-derived scaffold materials as intermediaries that provide the structural framework for tissue regeneration without requiring harvesting from the patient's own body. These intermediary materials support cell growth and tissue formation while avoiding the complications associated with autograft harvesting.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent designs scaffolds with controlled degradation rates, porosity, and mechanical properties that mimic natural tissue, allowing them to serve as temporary substitutes that are gradually replaced by regenerated tissue without causing immune rejection or surgical complications.

Inventive Principle:
Principle #35Parameter changes

4Strength

If synthetic materials are used as substrates, then mechanical strength is improved, but cell interaction and tissue integration deteriorate

Engineering Contradiction:
Improvemechanical strengthVSAvoidcell interaction
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent creates composite materials that combine synthetic base materials providing mechanical strength with surface-modified natural polymer coatings or functional groups that enhance cell interaction. The composite structure allows the synthetic component to provide structural integrity while the natural polymer component provides biocompatibility and cell affinity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the surface parameters of synthetic materials through chemical functionalization, plasma treatment, or coating with natural polymers to enhance cell adhesion and interaction while maintaining the bulk mechanical properties of the synthetic material.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables enhanced cell and tissue growth, reduced surgical complications, and improved integration of implants within bone and cartilage defects, promoting effective repair and regeneration with reduced risk of infection and immunological reactions.

Implementation Method 1

optimized solid substrates like coral derivatives that have high fluid uptake capacity

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

easy seeding of cells because of their hydrophilic interactions

Methodology Applied
Scientific EffectHydrophilic interactions: Hydrophile

Data Source

PatentEP3291749B1Tools for use with optimized solid substrates
Publication Date: 2019.09.11 CARTIHEAL 2009
  • EP3291749B1 patent drawingFigure 1A~1F
  • EP3291749B1 patent drawingFigure 1G~2
  • EP3291749B1 patent drawingFigure 3A~3B

AI summary

[00520] This invention provides optimized solid substrates for promoting cell or tissue growth or restored function, which solid substrate comprises aragonite and is characterized by a specific fluid uptake capacity value of at least 75%, or a contact angle value of less than 60 degrees when in contact with a fluid and which is further characterized by tapered sides and tools for implantation of optimized solid substrates.