Contoured Autoinjector Base for Skin Stabilization

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Solution Overview

Problem

Current autoinjector devices have a vertical or pen-like construction that does not accommodate the natural contour of the human hand, leading to user discomfort and increased risk of device and needle slippage during injections.

Innovation Solution

The autoinjector device features a base with a flexible layer that conforms to various body contours, forming a vacuum to stabilize the skin, and a cover with ergonomic design elements such as finger-pads and a palm-button for improved grip and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a vertical or pen-like construction is used for the autoinjector device, then the device structure is simple and compact, but the device does not accommodate the natural contour of the human hand and provides a small contact surface area, leading to user discomfort and increased risk of slippage

Engineering Contradiction:
Improveuser comfort and grip stabilityVSAvoiddevice contour compatibility with hand shape
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The device transitions from a vertical pen-like shape to a contoured shape with curved surfaces that match the natural contour of the human hand. The contact surface is shaped to conform to the palm and fingers, providing ergonomic comfort and stable gripping during injection operation.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The device adds dimensional complexity by incorporating contoured surfaces and varying cross-sectional shapes along its length. This transforms the simple cylindrical pen shape into a multi-dimensional form that adapts to the three-dimensional geometry of the human hand, increasing contact surface area and grip stability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a vertical or pen-like construction is used for the autoinjector device, then the device is compact, but the physical surface area contacting the skin is small, resulting in concentration of compression forces and user discomfort

Engineering Contradiction:
Improvecompression force distributionVSAvoidcontact surface area with skin
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The contact surface is designed with curved contours that match the body surface, increasing the effective contact area. This curvature allows the device to distribute compression forces over a larger region of the skin, reducing pressure concentration and improving user comfort during injection.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If a vertical or pen-like construction is used for the autoinjector device, then the device structure is simple, but device and needle slippage or movement on the skin surface occurs during injection

Engineering Contradiction:
Improvedevice stability on skinVSAvoiddevice construction complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The contoured contact surface with curved geometry provides better mechanical interlocking with the body surface, preventing device slippage and movement during injection. The shape adaptation to body contours increases friction and stability without requiring complex additional components.

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Ease of operation

If a vertical or pen-like construction is used for the autoinjector device, then the device is compact, but it is difficult to hold stable against the body during injection

Engineering Contradiction:
Improvedevice stability during injectionVSAvoiddevice profile
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The device profile is transformed from a straight vertical shape to a contoured form with curved surfaces that match the body's natural geometry. This shape adaptation allows the device to conform to body contours, providing stable positioning and easier handling during injection without increasing overall device size.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances user comfort and stability during injections, reducing the likelihood of slippage and ensuring consistent drug delivery, while also accommodating a broader range of user populations, including those with dexterity challenges.

Implementation Method 1

the flexible layer forms a vacuum with, the vacuum being formed between the flexible layer and the skin of the patient to draw the skin of the patient into the injection chamber

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

a flexible layer coupled to the bottom surface of the base that conforms to various body contours of a patient

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2968736B1Body contour adaptable autoinjector device
Publication Date: 2025.02.26 AMGEN INC
  • EP2968736B1 patent drawingFigure 1
  • EP2968736B1 patent drawingFigure 2
  • EP2968736B1 patent drawingFigure 3

AI summary

An injector for delivering a therapeutic product may include a base having a flexible surface that conforms to various body contours of a patient and defines one or more an injection chambers. The injector may have a height that is substantially less than its width, thereby defining a low profile, which provides a larger more stable base that can pinch or stretch the skin in a controlled manner. The larger base can also accommodate larger volumes via multiple injection chambers and/or large combined primary containers.