Contoured Filter Element for Smoking Article Grip

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Solution Overview

Problem

Combustible smoking articles with cylindrical shapes can be uncomfortable and difficult to hold due to their smooth shape, which may cause them to slip from a user's grasp.

Innovation Solution

A smoking article with a contoured filter element that includes a cylindrical rod end portion and a cylindrical mouth end portion, featuring a contoured portion between them with a reduced cross-sectional area, designed to mate comfortably with a user's fingers, using a combination of cylindrical and planar or curvilinear surfaces, and formed with rigid materials like polymers or reconstituted tobacco.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a cylindrical shape is used for the smoking article, then the manufacturing is simple and the structure is uniform, but the user comfort and grip security deteriorate due to the smooth shape slipping from fingers

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiduser comfort and grip security
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The filter element is divided into multiple segments including a cylindrical rod end portion, a contoured portion with reduced cross-sectional area, and a cylindrical mouth end portion. This segmentation allows the filter to maintain simple cylindrical ends for easy manufacturing while introducing a contoured middle section that provides ergonomic grip features for improved user comfort and security.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If a contoured shape is added to improve grip, then the user comfort and grip security improve, but the device complexity increases

Engineering Contradiction:
Improveuser comfort and grip securityVSAvoidfilter element shape complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The contoured features are applied locally to only the middle portion of the filter element, while the rod end and mouth end portions remain cylindrical. This local application of contoured geometry provides the necessary ergonomic grip features for improved user comfort without significantly increasing overall device complexity, as the simple cylindrical ends maintain ease of manufacturing.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10779566B2Smoking article with contoured filter portion
Publication Date: 2020.09.22 PHILIP MORRIS PRODUCTS SA
  • US10779566B2 patent drawing

AI summary

A smoking article includes a contoured filter element having a cylindrical rod end portion and a cylindrical mouth end portion and a contoured portion between the cylindrical rod end portion and the cylindrical mouth end portion. The contoured portion defines an exterior surface of the smoking article and having a first cross-sectional area that is less than a cross-sectional area of either the cylindrical rod end portion or the cylindrical mouth end portion.