Contrast Interposer Stacking for Vision Alignment

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Solution Overview

Problem

The existing techniques for stacking integrated circuits using interposers face challenges in vision system alignment due to the lack of contrast between interposers and leads, leading to difficulties in accurately placing stacks on circuit boards, especially when interposers extend beyond the leads' perimeter.

Innovation Solution

The implementation of interposers with visually distinct areas, such as darker or differently colored sections, to enhance contrast with the leads, allowing vision systems to accurately acquire lead coordinates for board population, while maintaining efficient connection strategies between non-adjacent leads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If interposers extend beyond the leads' perimeter to provide structural support and connection pathways, then the structural integrity and connectivity of the stack are improved, but the contrast between interposers and leads deteriorates, making vision system alignment difficult

Engineering Contradiction:
Improvestructural integrityVSAvoidvision system alignment
Core Design Contradiction:
StrengthVSDifficulty of detecting and measuring

Solution Approach 1:

The interposer incorporates a visually distinct area with different color or reflectivity characteristics compared to the leads. This color contrast enables vision systems to easily distinguish and acquire the lead coordinates for accurate board population, while the interposer extends beyond the leads to maintain structural support and provide connection pathways.

Inventive Principle:
Principle #32Color changes

2Adaptability or versatility

If interposers extend beyond the leads' perimeter, then connection pathways between non-adjacent leads are improved, but manufacturing precision deteriorates due to increased complexity in via and connection strategies

Engineering Contradiction:
Improveconnection pathwaysVSAvoidvia and connection strategies
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent extracts the connection pathways from the traditional multi-layer PCB structure and implements them on the surface of the interposer using conductive traces. This eliminates the need for complex internal vias and buried layers, simplifying manufacturing while maintaining the ability to connect non-adjacent leads through the extended interposer structure.

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If interposers extend beyond the leads' perimeter, then structural support is improved, but device complexity increases due to higher layer count PCB designs

Engineering Contradiction:
Improvestructural supportVSAvoidlayer count PCB designs
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent transitions from a vertical multi-layer PCB architecture to a surface-level interposer structure that extends horizontally beyond the leads' perimeter. This dimensional shift eliminates the need for multiple buried layers and complex via structures, reducing device complexity while maintaining structural support through the extended planar form factor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS7573129B2Contrast interposer stacking system and method
Publication Date: 2009.08.11 TAMIRAS PER PTE LTD LLC
  • US7573129B2 patent drawing
  • US7573129B2 patent drawing
  • US7573129B2 patent drawing

AI summary

The present description provides increased contrast between interposer and leads in a stack embodiment that employs an interposer that extends beyond a boundary or perimeter established by the leads of the constituent IC devices.