Contrast-Source Inversion for Grating Profile Reconstruction

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Solution Overview

Problem

Current methods for reconstructing microscopic structures from electromagnetic scattering properties are computationally burdensome and impractical for real-time applications, especially when dealing with complex 2D-periodic structures, due to slow convergence and high computational costs in existing numerical methods like RCWA and VIM.

Innovation Solution

The use of a method that employs a continuous normal-vector field and a spectral discretization scheme with a heuristic approach to improve convergence, combined with a volume integral method and contrast-source inversion, to efficiently determine electromagnetic scattering properties and reconstruct structural parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional numerical methods like RCWA and VIM are used to model electromagnetic scattering, then measurement precision can be achieved, but computational time and memory usage become excessively high

Engineering Contradiction:
Improvescattering property accuracyVSAvoidcomputational time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent transforms the electromagnetic scattering problem by changing the mathematical parameters and formulation approach. It introduces a volume integral equation formulation with a contrast current density that reformulates Maxwell's equations, enabling more efficient numerical solution while maintaining accuracy. This parameter transformation allows the problem to be solved with reduced computational complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the conventional mechanical numerical methods (RCWA, VIM) with a contrast-source inversion approach based on volume integral equations. This substitution introduces a new mathematical framework that uses a contrast current density as the fundamental unknown, replacing the traditional field-based approaches and enabling faster convergence with lower computational cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If conventional numerical methods like RCWA and VIM are used to model electromagnetic scattering, then measurement precision can be achieved, but device complexity and computational resources increase

Engineering Contradiction:
Improvescattering property accuracyVSAvoidcomputational complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent reformulates the scattering problem by changing the fundamental parameters from field components to contrast current density. This parameter change simplifies the mathematical structure and reduces the complexity of the numerical implementation while maintaining measurement precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts and isolates the scattering contrast into a separate contrast current density term. By taking out the material contrast properties and representing them as a distinct current density source, the problem becomes more tractable and reduces overall computational complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Manufacturing precision

If iterative reconstruction methods are used to match observed scattering data to physical structures, then manufacturing precision can be improved, but productivity decreases due to slow convergence

Engineering Contradiction:
Improvestructural reconstruction accuracyVSAvoidreconstruction speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent changes the fundamental parameter being solved for from field distributions to contrast current density. This parameter transformation leads to faster converging iterative algorithms, improving both reconstruction accuracy and speed, thereby increasing productivity without sacrificing manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes conventional iterative reconstruction algorithms with a contrast-source inversion method based on volume integral equations. This substitution replaces slow-converging traditional methods with a more efficient mathematical framework that achieves faster convergence and higher productivity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces computational time and memory usage, achieving faster and more accurate reconstruction of microscopic structures by overcoming convergence issues and improving numerical efficiency.

Implementation Method 1

The model electromagnetic scattering property is determined using a volume integral method

Methodology Applied
Scientific EffectVolume integral method:

Implementation Method 2

calculating electromagnetic scattering properties of a structure

Methodology Applied
Scientific EffectElectromagnetic scattering: Scattering

Implementation Method 3

employing a spectral discretization scheme with a heuristic approach to improve convergence

Methodology Applied
Scientific EffectSpectral discretization:

Implementation Method 4

combined with a volume integral method and contrast-source inversion, to efficiently determine electromagnetic scattering properties and reconstruct structural parameters

Methodology Applied
Scientific EffectContrast-source inversion:

Data Source

PatentEP2515168B1Methods and apparatus for calculating electromagnetic scattering properties of a structure and for reconstruction of approximate structures
Publication Date: 2021.01.20 ASML NETHERLANDS BV
  • EP2515168B1 patent drawingFigure 1~2
  • EP2515168B1 patent drawingFigure 3~4
  • EP2515168B1 patent drawingFigure 5

AI summary

A CSI algorithm for reconstructing grating profiles is disclosed. Solving a volume integral equation for current density, J, employs the implicit construction of vector field, FS related to the electric field, ES, and current density, J, by selection of continuous components of E and J, F being continuous at one or more material boundaries, so as to determine an approximate solution of J. F is represented by at least one finite Fourier series with respect to at least one direction, x, y, and the step of numerically solving the volume integral equation comprises determining a component of J, by convolution of F, with a convolution operator, M comprising material and geometric structure properties in both directions. J may be represented by at least one finite Fourier series with respect to both directions. The continuous components can be extracted using convolution operators, PT and PN, acting on E and J.