Air Conditioner Electric Control Box Dual Path Heat Dissipation

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Solution Overview

Problem

Heat generated during the operation of electronic components in an air conditioner's electric control box affects their operational stability.

Innovation Solution

An electric control box design featuring a first fan forming first heat dissipation airflow along a first path, which is diverted to form a second airflow path, with electronic components distributed across both paths to carry away heat, and a heat exchanger in a sealed box body to exchange heat with a refrigerant for external discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electronic components are installed in the electric control box, then the air conditioner can operate and control temperature, but heat generated during operation causes temperature rise affecting operational stability

Engineering Contradiction:
Improveoperational stability of electronic componentsVSAvoidtemperature of electronic components
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent divides the heat dissipation path into two separate circulation paths (first heat dissipation path and second heat dissipation path) that are spatially separated and distributed. Electronic components are distributed over both paths to ensure effective heat dissipation while maintaining operational stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses airflow (pneumatic system) to dissipate heat from electronic components. Two fans generate heat dissipation airflows that circulate through designated paths, carrying heat away from electronic components and maintaining their temperature within reliable ranges.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If heat dissipation airflow is directed through a single path, then the structure is simple, but heat dissipation efficiency is insufficient for multiple electronic components

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidheat dissipation path structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The heat dissipation system is segmented into two independent circulation paths with separate airflow channels. Each path has its own fan and designated route through the box body, allowing parallel heat dissipation for multiple electronic components while maintaining manageable structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes three-dimensional space within the box body to create spatially separated heat dissipation paths. By distributing electronic components over both paths and utilizing vertical and horizontal space, the system achieves efficient heat dissipation without excessive structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Maintains electronic components within a reliable temperature range, enhancing operational stability and reliability by effectively dissipating heat.

Implementation Method 1

The first fan is configured to form first heat dissipation airflow flowing along a first heat dissipation path

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a heat exchanger in a sealed box body to exchange heat with a refrigerant for external discharge

Methodology Applied
Scientific EffectHeat Exchanger: Heat Exchanger

Data Source

PatentUS20250344340A1Electric control box, air conditioner outdoor unit, and air conditioner
Publication Date: 2025.11.06 GD MIDEA HEATING & VENTILATING EQUIP CO LTD
  • US20250344340A1 patent drawing
  • US20250344340A1 patent drawing
  • US20250344340A1 patent drawing

AI summary

An electric control box includes a box body and a mounting plate arranged in the box body. The mounting plate is provided with a fan and a plurality of electronic components at a mounting side of the mounting plate. The fan is configured to form first heat dissipation airflow flowing along a first heat dissipation path. The first heat dissipation airflow is diverted by an inner wall of the box body to form second heat dissipation airflow flowing along a second heat dissipation path. The first heat dissipation path and the second heat dissipation path are located at the mounting side of the mounting plate. The plurality of electronic components are distributed over the first heat dissipation path and the second heat dissipation path.