Control Drum Automatic Shutdown for Nuclear Reactor Power Loss

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Solution Overview

Problem

Nuclear reactors in remote applications, such as space or remote terrestrial regions, face challenges in automatic shutdown during power interruptions due to the inability to monitor and maintain them manually, leading to potential core meltdowns.

Innovation Solution

An automatic shutdown controller aligns absorber and reflector materials on control drums within the reactor core to manage neutron flux and temperature, using a counterweight and actuator mechanism to ensure safe shutdown during power loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual monitoring and maintenance is used for nuclear reactors in remote applications, then human operators can remediate problems such as control drum misalignment, but the reactor cannot be operated in remote locations where human oversight is unavailable

Engineering Contradiction:
Improveremote operation capabilityVSAvoidautomatic shutdown reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system enables the nuclear reactor to automatically monitor its own status and initiate shutdown procedures when abnormal conditions are detected, such as control drum misalignment. The control system continuously tracks drum position and autonomously responds to failures without requiring external human intervention, allowing the reactor to serve itself in remote locations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements continuous feedback monitoring of control drum position through sensors and encoders. This feedback loop provides real-time information about drum alignment status to the control system, which uses this information to detect misalignment conditions and trigger automatic shutdown procedures when safety thresholds are exceeded.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If control drums are rotated manually by operators, then precise alignment can be achieved, but automatic shutdown during power interruptions cannot be ensured

Engineering Contradiction:
Improvecontrol drum alignment precisionVSAvoidshutdown safety during power loss
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The system performs preliminary alignment of control drums using the electrical drive mechanism and precision control systems before normal operation begins. Additionally, the automatic shutdown system is pre-configured with safety thresholds and shutdown procedures, ready to execute immediately if power loss or misalignment occurs during operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system replaces manual mechanical rotation of control drums with an electrical drive mechanism that uses motors and control systems to rotate the drums. This substitution enables automated positioning and integration with the automatic shutdown system, which can electrically actuate the drums to safe positions during power interruptions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Extent of automation

If electrical drive mechanism is used to rotate control drums, then automatic control is achieved, but shutdown safety during power interruption is compromised

Engineering Contradiction:
Improvecontrol drum rotation automationVSAvoidshutdown safety during power loss
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The system implements preliminary protective measures by continuously monitoring the operational status of the electrical drive mechanism and preparing shutdown procedures in advance. When power interruption is detected, the system immediately activates alternative shutdown mechanisms or positions control drums to safe states before the interruption can cause damage, countering the potential harm in advance.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system provides a buffer or cushion against power interruption failures by implementing redundant monitoring systems and gradual shutdown protocols. The control system detects power loss conditions and initiates controlled shutdown sequences that safely reduce reactor power over an extended period, cushioning against the abrupt effects of power interruption rather than allowing immediate failure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces neutron flux and operating temperature, enhancing safety and reducing the need for human oversight by automatically shutting down the reactor in dangerous conditions.

Implementation Method 1

an automatic shutdown controller that rotates control drums for safety, e.g., during a loss or interruption of electrical power to an electrical drive mechanism

Methodology Applied
Scientific EffectGravitation: Gravitation

Implementation Method 2

control drums located near the reflector to selectively regulate the neutron population and nuclear reactor power level during operation

Methodology Applied
Scientific EffectNeutron absorption: Absorption (physical)

Implementation Method 3

The reflector redirects free neutrons back toward the nuclear reactor core, increasing the number of fissile reactions, energy production, and nuclear reactor core operating temperature

Methodology Applied
Scientific EffectNeutron reflection: Reflection

Data Source

PatentUS12374468B2Automatic shutdown controller for nuclear reactor system with control drums
Publication Date: 2025.07.29 LOKI MMR INC
  • US12374468B2 patent drawing
  • US12374468B2 patent drawing
  • US12374468B2 patent drawing

AI summary

A nuclear reactor system includes a nuclear reactor core disposed in a pressure vessel. Nuclear reactor system further includes control drums disposed longitudinally within the pressure vessel and laterally surrounding fuel elements and at least one moderator element of the nuclear reactor core to control reactivity. Each of the control drums includes a reflector material and an absorber material. Nuclear reactor system further includes an automatic shutdown controller and an electrical drive mechanism coupled to rotatably control the control drum. Automatic shutdown controller includes a counterweight to impart a bias and an actuator. To automatically shut down the nuclear reactor core during a loss or interruption of electrical power from a power source to the electrical drive mechanism, the actuator is coupled to the counterweight and responsive to the bias to align the absorber material of one or more control drums to face inwards towards the nuclear reactor core.