Control Effector Health Management System

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Solution Overview

Problem

Current vehicle health management systems face challenges in providing prompt diagnoses of control effector health due to insufficient and delayed health information, which can endanger missions and vehicles, especially when commands are minimal during flight.

Innovation Solution

A system and method that includes a test module and a reasoner to process command and sensor data, generate health data, selectively indict and clear faults, determine test excitation signals to verify failures, and supply these signals to control effectors, thereby accelerating health assessment and maintaining control during flight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pre-flight checks are performed to exercise control effectors, then health information quality improves, but time consumption increases

Engineering Contradiction:
Improvehealth information qualityVSAvoidtime consumption
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs health assessments of control effectors before flight operations begin. The health management system proactively exercises control effectors through pre-flight checks to gather health information in advance, ensuring high-quality diagnostic data is available before missions start, thus avoiding time-consuming assessments during critical flight phases.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If test excitation signals are supplied to verify suspected failures, then diagnostic accuracy improves, but system complexity increases

Engineering Contradiction:
Improvediagnostic accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The health management system continuously monitors control effector responses to commands and feeds this information back to the reasoner. When suspected failures are detected, the system automatically generates and supplies test excitation signals to the control effectors, then analyzes the responses to confirm or clear faults. This closed-loop feedback mechanism improves diagnostic accuracy while automating the process to manage system complexity.

Inventive Principle:
Principle #23Feedback

3Reliability

If health monitoring is continuous, then reliability improves, but information processing load increases

Engineering Contradiction:
Improvehealth monitoring reliabilityVSAvoidinformation processing load
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs continuous health monitoring but applies full diagnostic analysis selectively. The reasoner processes health information continuously at a basic level to maintain reliability, but only initiates comprehensive test excitation signals and detailed fault analysis when suspected failures are detected. This partial action approach maintains reliable monitoring while reducing overall information processing load by avoiding excessive full-scale diagnostics during normal operation.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP2911025B1Initiated test health management system and method
Publication Date: 2020.03.11 HONEYWELL INTERNATIONAL INC
  • EP2911025B1 patent drawingFigure 1
  • EP2911025B1 patent drawingFigure 2
  • EP2911025B1 patent drawingFigure 3

AI summary

A system and method for verifying the response capabilities of a control effector include processing, in a test module, at least command data and sensor data associated with the control effector to generate control effector health data representative of control effector health. The control effector health data are processed in a reasoner to selectively indict and clear one or more faults, determine a failure is uncertain based on the one or more indicted faults, determine one or more test excitation signals to supply to the control effector to verify whether the uncertain failure is present or absent, and supply the one or more test excitation signals to a controller that is in operable communication with the control effector.