Central Plant Control Envelope Ray-Casting for Stable HVAC Operation

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Solution Overview

Problem

Existing HVAC system control methods are computationally exhaustive and exhibit hysteretic behavior due to repeated enabling and disabling of devices, reducing operating efficiency.

Innovation Solution

A controller using a processing circuit that determines the operating point of HVAC devices within control regions in a multidimensional space through ray-casting, allowing efficient operation by counting the number of times a ray crosses boundaries and adjusting device speed or state accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If measurement values are compared against all threshold values to determine device operation, then control accuracy is improved, but computational complexity increases

Engineering Contradiction:
Improvecontrol accuracyVSAvoidcomputational complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The multidimensional operating space is segmented into multiple control regions, each with its own boundary. Instead of comparing against all thresholds simultaneously, the system divides the complex decision space into manageable segments, allowing the controller to determine which region contains the operating point through systematic boundary crossing analysis rather than exhaustive comparison.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transforms the control problem from a high-dimensional threshold comparison task into a geometric problem in multidimensional space. By representing operating parameters as coordinates and control regions as geometric volumes bounded by hyperplanes, the system uses spatial relationships (ray casting, boundary crossings) to determine control actions, reducing computational complexity while maintaining accuracy.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If HVAC devices are repeatedly enabled and disabled based on threshold comparisons, then control responsiveness is improved, but operating efficiency deteriorates due to hysteretic behavior

Engineering Contradiction:
Improvecontrol responsivenessVSAvoidoperating efficiency
Core Design Contradiction:
SpeedVSProductivity

Solution Approach 1:

The control system dynamically adjusts device operation based on the operating point's position within control regions. Rather than simple on/off switching at fixed thresholds, the system continuously monitors the operating point and adjusts control actions as the system transitions between regions, enabling smooth, adaptive control that responds to changing conditions without excessive cycling.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements continuous feedback by monitoring the operating point's position relative to control region boundaries. The controller uses this feedback to determine when to change control actions, ensuring that device state changes occur only when the operating point crosses into a new control region, thereby avoiding unnecessary cycling and improving operational efficiency.

Inventive Principle:
Principle #23Feedback

3Device complexity

If simple threshold comparison is used to control HVAC devices, then device complexity is reduced, but control precision deteriorates

Engineering Contradiction:
Improvecontrol simplicityVSAvoidcontrol precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The controller performs multiple functions through a unified approach: it simultaneously determines control actions, monitors operating state, and manages device operation through the single mechanism of operating point tracking and control region identification. This multi-functional approach maintains control precision without requiring separate complex control logic for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent creates a virtual model (copy) of the physical system's operating space, representing it as a multidimensional space with control regions. This virtual model allows the controller to perform precise control decisions in the computational domain without directly manipulating physical components, thereby maintaining precision while simplifying the physical control mechanism.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS11561018B2Central plant control system with control region detection based on control envelope ray-casting
Publication Date: 2023.01.24 TYCO FIRE & SECURITY GMBH
  • US11561018B2 patent drawing
  • US11561018B2 patent drawing
  • US11561018B2 patent drawing

AI summary

Disclosed herein are related to a system, a method, and a non-transitory computer readable medium for controlling a central plant. In one aspect, the system obtains a control envelope for a device controlled by the controller. The control envelope comprises boundaries of a plurality of control regions in a multidimensional operating space for the device. Each control region is enclosed by a corresponding boundary. The system counts a number of times that a ray of the device crosses the boundary of a control region. The system determines whether an operating point of the device is within the control region based on the counted number. The system operates the device according to a predetermined control technique corresponding to the control region, in response to determining that the operating point of the device is within the control region.