Control method and apparatus for energy storage heat exchange electric water heater

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing energy storage heat exchange electric water heaters require a delay in activating the thermostatic valve after the flow-through electric heater to prevent repeated thermostatic adjustments, leading to increased user waiting time for hot water.

Innovation Solution

Simultaneously activate the flow-through electric heater and thermostatic valve to mix cold and hot water, allowing the flow-through electric heater to directly heat the mixed water to the desired temperature, reducing the time required for hot water output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the thermostatic valve is activated after a time delay following the flow-through electric heater, then the thermostatic function is protected from repeated adjustments, but the user waiting time for hot water increases

Engineering Contradiction:
Improvethermostatic function stabilityVSAvoiduser waiting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The energy storage electric heater pre-heats a large volume of water to a high temperature (e.g., 60-80°C) in advance and stores it in the water tank. This preliminary action ensures that when the user opens the tap, hot water is immediately available through the heat exchanger, eliminating the need for sequential heating and reducing waiting time while maintaining thermostatic stability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The heat exchanger acts as an intermediary between the stored hot water and the cold water supply. It enables immediate heat exchange and temperature adjustment without requiring sequential activation of heating elements, allowing the thermostatic valve to function immediately while the energy storage heater maintains stable temperatures

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If the flow-through electric heater heats water sequentially after the thermostatic valve, then energy consumption is reduced, but the heating speed and user satisfaction decrease

Engineering Contradiction:
Improveenergy consumptionVSAvoidheating speed
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The energy storage electric heater performs preliminary heating of large amounts of water to high temperatures before user demand occurs. This pre-heating action ensures immediate hot water availability, dramatically improving heating speed and user satisfaction while the system manages energy consumption through intelligent control of the pre-heating process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system merges the functions of the energy storage electric heater, heat exchanger, and flow-through electric heater into a coordinated workflow. The energy storage heater provides bulk pre-heating while the heat exchanger enables immediate temperature adjustment, creating a synergistic effect that improves both heating speed and energy efficiency

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces user waiting time for hot water by ensuring rapid temperature stabilization and efficient energy conversion.

Implementation Method 1

preliminarily heating a liquid in the water tank to a first preset temperature value by using the energy storage electric heater

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

performing heat exchange on a water in the heat exchanger by using the heated liquid in the water tank to obtain a water of the first preset temperature value

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

heating the mixed water outputted by the thermostatic valve to a second preset temperature value by using the flow-through electric heater

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12442562B1Control method and apparatus for energy storage heat exchange electric water heater
Publication Date: 2025.10.14 GUANGDONG MACRO GAS APPLIANCE
  • US12442562B1 patent drawing
  • US12442562B1 patent drawing
  • US12442562B1 patent drawing

AI summary

The disclosure provides a control method and apparatus for an energy storage heat exchange electric water heater. The energy storage heat exchange electric water heater includes a water tank, an energy storage electric heater, a heat exchanger, a flow-through electric heater and a thermostatic valve, the flow-through electric heater and the thermostatic valve are controlled to be in an activated operating state at the same time, thus the thermostatic valve is able to mix cold water with hot water outputted from the heat exchanger and then allow mixed water to flow through the flow-through electric heater for being heated. The flow-through electric heater is able to directly heat the mixed water outputted from the thermostatic valve, without heating cold water in the thermostatic valve. Therefore, the temperature of water outputted after the flow-through electric heater heats the mixed water is able to reach the second preset temperature value quickly.