Control Ring for Lubricating Strip Dimensional Verification
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Solution Overview
Problem
Existing methods for dimensional control of lubricating strips on cylindrical fasteners are expensive, bulky, fragile, and require specialized personnel, and are unable to effectively measure the width and length of strips on a cylindrical shaft.
Innovation Solution
A simple, inexpensive control ring made of low-hardness material with notches or projections on a tubular body, allowing for easy optical reading and visual indication of acceptable dimensions, enabling any operator to check strip width and length without calibration, facilitating quick and reliable dimensional control.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If three-dimensional measurement methods or computer-based camera analysis are used to control dimensional characteristics of lubricating strips, then measurement reliability is improved, but device complexity, cost, and operational difficulty increase
Solution Approach 1:
The patent creates a simplified two-dimensional copy of the three-dimensional measurement problem by projecting the cylindrical shaft with lubricating strips onto a flat measurement plane. The control device uses a flat template with notches that represent the projected view of the strips, allowing operators to verify dimensions without complex 3D scanning equipment. This copying approach maintains measurement reliability while dramatically reducing device complexity and operational difficulty.
2Measurement precision
If calibrated shims are introduced into the fastener opening for measurement, then dimensional information is obtained, but the intrusive nature of the device makes it unsuitable for verifying strip dimensions on cylindrical shafts
Solution Approach 1:
Instead of introducing measurement elements into the fastener (intrusive measurement), the patent inverts the approach by placing the measurement template around the external surface of the shaft. The flat template with notches is positioned circumferentially around the cylinder, allowing non-intrusive verification of strip dimensions from the outside, which is much easier to operate and does not interfere with the fastener's function.
3Reliability
If a control device is made durable and wear-resistant, then reliability is improved, but manufacturing complexity and cost increase
Solution Approach 1:
The patent employs a disposable flat template made from inexpensive materials such as plastic or thin metal sheet. Rather than creating a durable, expensive measurement device, the template is designed to be low-cost and replaceable. This approach maintains reliability through sufficient service life for production line use while keeping manufacturing extremely simple and costs low, aligning with the principle of using cheap, short-living objects for measurement tools.
Data Source
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AI summary
The invention relates to a control ring for controlling a fastener comprising an enlarged head and a cylindrical shaft extending along an axis, the shaft having at least one coating strip (22) parallel to the axis (A), the strip (22) extending over a circumferential width. The ring comprises a cylindrical tubular body (110, 110B, 110C, 110D) extending along an axis of revolution (B) and two opposite ends (120, 140; 120B, 140B; 120C, 140C; 120D, 140D), a first end (120, 120B, 120C, 120D) comprising two adjacent arc segments (122, 124; 122C, 124C), each arc segment having an end wall (126, 128; 126C, 128C) extending in a plane perpendicular to the axis of revolution (B) of the ring, the planes of the two walls being non-coincident and axially offset from the first end.Each arc segment comprises at least one side wall (130, 132, 134; 130C, 132C, 134C) extending in a radial plane passing through the axis of revolution (B) of the ring. The width of one arc segment controls a minimum band width, and the combined width of both arc segments controls a maximum band width. The invention also relates to a method for controlling a fastener with said control ring.