Control System Adjusting Units for Zero Overshoot Response

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Solution Overview

Problem

Traditional control systems, such as those using PID controllers, face challenges in achieving fast response and minimizing overshoot, leading to lengthy tuning times and instability, especially when dealing with interference and varying system dynamics.

Innovation Solution

A control system comprising a master control unit, a first adjusting unit, and a second adjusting unit, with specific transfer functions and amplifiers, is designed to adjust the open loop bandwidth and offset interference, using Proportional Integral (PI) controllers and feedback mechanisms to minimize overshoot and enhance robustness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the proportional coefficient KP is increased to widen the gain bandwidth and achieve faster response, then the response speed is improved, but the overshoot of the output signal increases

Engineering Contradiction:
Improveresponse speedVSAvoidovershoot
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The control system is segmented into multiple functional modules: a master controller implementing PID control, a first adjusting unit with transfer function Kt/(JΣs) for interference offset, and a second adjusting unit for bandwidth adjustment. This segmentation allows each module to independently optimize specific aspects (response speed, interference rejection, bandwidth) without compromising overall system stability, resolving the contradiction between fast response and overshoot control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first adjusting unit acts as an intermediary between the master controller and the controlled body. It receives the first operating signal and generates a first adjusting signal that offsets interference before it affects the output. This intermediary structure allows the system to achieve fast response through the master controller while simultaneously suppressing overshoot and interference through the adjusting unit's feedforward compensation mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If traditional PID control is used to achieve fast response, then the response speed is improved, but the tuning time becomes lengthy and stability is compromised

Engineering Contradiction:
Improveresponse speedVSAvoidtuning time
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The system employs parameter changes through its adjusting units that modify the effective transfer function of the control system. The first adjusting unit changes the system dynamics by adding a feedforward compensation term Kt/(JΣs), while the second adjusting unit adjusts the bandwidth parameter. These parameter changes are designed to automatically optimize performance without requiring lengthy trial-and-error tuning, thus reducing tuning time while maintaining fast response and stability.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the control system is designed to minimize overshoot and achieve zero steady state error, then stability is improved, but the response speed decreases

Engineering Contradiction:
ImprovestabilityVSAvoidresponse speed
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The control system merges three distinct control mechanisms into one unified structure: PID control for basic stability and error elimination, feedforward interference offset for disturbance rejection, and bandwidth adjustment for response optimization. This merging allows the system to simultaneously achieve zero steady state error (through PID integral action), fast response (through bandwidth adjustment), and minimal overshoot (through coordinated action of all three mechanisms), resolving the contradiction between stability and response speed.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7783368B2Control system and adjusting method thereof
Publication Date: 2010.08.24 DELTA ELECTRONICS INC(CN)
  • US7783368B2 patent drawing
  • US7783368B2 patent drawing
  • US7783368B2 patent drawing

AI summary

A control system used to control a controlled plant includes a main control unit, a first tuning unit, and a second tuning unit. The control system regulated by two weighting parameters of a first multiple and a second multiple, robustness and rapid response are attained, and excess of the output signal the controlled plant generates disappears or approaches zero. The control system has technical features of objective bandwidth, offsetting of low frequency disturbance, and matching of transfer functions. By designing the main control unit, the first tuning unit, and the second tuning unit, regulating the two weighting parameters of the first multiple and the second multiple, and tuning the actual system, the above technical features are obtained.