Controllable-Load Circuit for LED Dimmer Holding Current

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing load control systems for LED light sources often waste power by conducting current through dimmer switches unnecessarily, as they do not have the ability to adjust current delivery in response to changing power requirements, leading to inefficiencies when controlling high-efficiency loads like LEDs.

Innovation Solution

A controllable-load circuit that adjusts the magnitude of the current conducted through a dimmer switch based on the conduction time of a phase-control voltage, ensuring the current exceeds the rated holding current only when necessary, thereby optimizing power delivery to LED light sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the load control circuit conducts current through the dimmer switch continuously, then the dimmer switch receives sufficient holding current to remain conductive, but power is wasted unnecessarily when the LED load requires minimal power

Engineering Contradiction:
Improvepower wastageVSAvoiddimmer switch conduction
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The load control circuit dynamically adjusts the magnitude of current conducted through the dimmer switch based on real-time monitoring of the phase-control voltage conduction time. When the LED load requires minimal power (short conduction time), the circuit reduces current magnitude to minimal levels sufficient for holding current, thereby reducing power wastage while maintaining dimmer switch conduction reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of current magnitude from a fixed continuous value to a variable value that adapts to the actual power requirements of the LED load. By monitoring conduction time and adjusting current magnitude accordingly, the system optimizes the balance between power efficiency and dimmer switch operation.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the load control circuit reduces current magnitude to minimal levels, then power efficiency is improved, but the dimmer switch may fail to maintain conduction

Engineering Contradiction:
Improvepower efficiencyVSAvoiddimmer switch conduction
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The load control circuit continuously monitors the conduction time of the phase-control voltage received from the dimmer switch and uses this feedback to adjust the current magnitude. This closed-loop control ensures that the current is reduced to minimal levels only when the conduction time indicates the LED load requires minimal power, while maintaining sufficient current to keep the dimmer switch conductive.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the dimmer switch's own operational characteristics (conduction time of phase-control voltage) to automatically regulate the current magnitude, eliminating the need for external control mechanisms. The load control circuit self-adjusts based on the dimmer switch's performance, optimizing power efficiency while ensuring reliable conduction.

Inventive Principle:
Principle #25Self-service

3Productivity

If the load control circuit monitors and adjusts current based on conduction time, then power delivery is optimized, but the device complexity increases

Engineering Contradiction:
Improvepower delivery optimizationVSAvoidcircuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The load control circuit performs multiple functions using a unified approach: it monitors the phase-control voltage conduction time, determines LED power requirements, adjusts current magnitude, and ensures dimmer switch conduction all through a single integrated control mechanism. This multi-functionality reduces the need for separate control circuits and simplifies the overall system architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11743983B2Controllable-load circuit for use with a load control device
Publication Date: 2023.08.29 LUTRON TECHNOLOGY COMPANY LLC
  • US11743983B2 patent drawing
  • US11743983B2 patent drawing
  • US11743983B2 patent drawing

AI summary

A load control device for controlling the amount of power delivered from an AC power source to an electrical load is operable to conduct enough current through a thyristor of a connected dimmer switch to exceed rated latching and holding currents of the thyristor. The load control device comprises a controllable-load circuit operable to conduct a controllable-load current through the thyristor of the dimmer switch. The load control device disables the controllable-load circuit when the phase-control voltage received from the dimmer switch is a reverse phase-control waveform. When the phase-control voltage received from the dimmer switch is a forward phase-control waveform, the load control device is operable to decrease the magnitude of the controllable-load current so as to conduct only enough current as is required in order to exceed rated latching and holding currents of the thyristor.