Controlled Bending Packer Arm for Pipe Junction Navigation

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Solution Overview

Problem

Existing pipe navigation systems face challenges in navigating bends due to rigidity issues, where the elongate member either buckles or requires excessive force to maneuver, and the guide mechanism is prone to damage and snagging.

Innovation Solution

A flexible elongate member with spaced blocks that control bending direction and degree, allowing low-force navigation through bends, using a series of trapezoidal or donut-shaped blocks that interact to define bending curvature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the elongate member is made rigid to prevent buckling, then structural stability is improved, but the ability to navigate bends deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidability to navigate bends
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The elongate member is divided into multiple rigid sections connected by articulated joints, allowing each section to maintain structural stability while the overall structure can bend to navigate pipes of various configurations

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The elongate member incorporates movable articulated joints that allow dynamic adjustment of the structure's configuration, enabling it to adapt from a straight rigid form to a bent flexible form as needed for navigation

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the elongate member is made flexible to navigate bends, then adaptability is improved, but structural stability deteriorates

Engineering Contradiction:
Improveability to navigate bendsVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The flexible elongate member consists of multiple rigid segments connected by joints, providing flexibility for navigation while each segment maintains structural integrity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The elongate member combines rigid materials for structural stability with articulated joint mechanisms that provide flexibility, creating a composite structure that exhibits both properties

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If excessive force is applied to maneuver the guide mechanism through bends, then navigation capability is improved, but the risk of damage and snagging deteriorates

Engineering Contradiction:
Improvenavigation capabilityVSAvoidrisk of damage and snagging
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The articulated joints allow the guide mechanism to dynamically adjust its configuration during navigation, bending smoothly around corners without requiring excessive force that could cause damage

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The elongate member is designed with curved surfaces and rounded edges that allow it to smoothly navigate bends without snagging on pipe irregularities, reducing the risk of damage

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables seamless navigation through pipe bends with minimal force, preventing buckling and damage to the guide mechanism.

Implementation Method 1

the elongate member (122, 142) being sufficiently resilient to allow the device (100) to return to a starting position after being bent

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12486937B2Controlled bending device and pipe junction sealing packer incorporating same
Publication Date: 2025.12.02 IBCO PTY LTD
  • US12486937B2 patent drawing
  • US12486937B2 patent drawing
  • US12486937B2 patent drawing

AI summary

A controlled bending device in the form of an elongate member including a series of blocks configured to direct and/or control an extent of bending of the elongate member. The present invention further relates to a sealing packer for use in installing a flexible liner into a junction between a main pipe and a branch pipe, the sealing packer incorporating the bending device in a flexible lateral arm thereof to facilitate guidance of the flexible lateral arm into the branch pipe when the sealing packer is inserted (pushed or pulled) through the main pipe.