Controlled Leakage Path for Diaphragm Protection in Closed Headphones

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Solution Overview

Problem

Fully closed headphones are prone to permanent diaphragm deformation due to DC pressure and are susceptible to uncontrollable leakages, which affect their acoustic performance and frequency response.

Innovation Solution

An acoustical device with a controlled leakage path that selectively couples the front volume to the exterior, minimizing the risk of leakage and diaphragm damage while maintaining a fully closed back volume for design flexibility and reduced uncontrolled leakage influence on frequency response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fully closed acoustical system is used, then design flexibility and reduction of uncontrolled leakage influence on frequency response are improved, but the risk of diaphragm deformation due to DC pressure and susceptibility to uncontrollable leakages increase

Engineering Contradiction:
Improvedesign flexibilityVSAvoiddiaphragm damage risk
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent extracts the harmful DC pressure from the closed front volume by introducing a controlled leakage path that allows pressure equalization while maintaining the closed acoustical architecture benefits. The leakage path specifically removes the harmful static pressure component without compromising the overall closed design

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The controlled leakage path acts as an intermediary element between the closed front volume and the external environment. It mediates the conflict by providing a controlled pressure relief mechanism that prevents diaphragm deformation while maintaining the essential closed acoustical characteristics for design flexibility

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If a fully closed acoustical system is used, then uncontrolled leakage influence on frequency response is reduced, but susceptibility to uncontrollable leakages due to hair or glasses increases

Engineering Contradiction:
Improvefrequency response controlVSAvoiduncontrollable leakage susceptibility
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The controlled leakage path serves as a mediator that provides a predetermined, acoustically optimized leakage route. This intermediary structure ensures that even when uncontrollable leakages occur at the ear pad interface, the acoustic signal follows the controlled path, maintaining frequency response precision while accommodating real-world wear conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent anticipates potential uncontrollable leakages by pre-establishing a controlled leakage path that compensates for such issues. This prior cushioning approach ensures that frequency response remains stable even when external factors like hair or glasses create additional leakage paths at the ear pad interface

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The controlled leakage path reduces the risk of diaphragm damage and minimizes uncontrolled leakages, maintaining acoustic performance and design freedom by allowing controlled acoustic coupling of the front volume with the exterior while keeping the back volume sealed.

Implementation Method 1

A controlled leakage path is disposed to acoustically and selectively couple the front volume of the housing with an exterior of the device

Methodology Applied
Scientific EffectAcoustic coupling: Sound

Data Source

PatentUS10327055B2Closed acoustical architecture having a controlled leakage
Publication Date: 2019.06.18 TYMPHANY HK LTD
  • US10327055B2 patent drawing

AI summary

An acoustical device includes a housing operative to be placed proximate to an ear of a wearer and a front volume partially defined by the housing. A controlled leakage path is disposed to acoustically and selectively couple the front volume of the housing with an exterior of the device.