Controlled Switching Device for Capacitor Bank Inrush Current Mitigation

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Solution Overview

Problem

Current technologies require waiting for capacitive loads to fully discharge, which can take up to 15 minutes, to avoid inrush currents during switching, limiting operational flexibility and potentially damaging equipment or causing network instability.

Innovation Solution

A Controlled Switching Device (CSD) determines the optimal electrical switching angle based on residual DC voltage to synchronize the closing of a circuit breaker, allowing for fast switching of capacitive loads while minimizing inrush currents by calculating and adjusting for the residual voltage over time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If capacitor banks are de-energized and then re-energized after complete discharge to avoid inrush current, then inrush current is eliminated, but switching time is extended up to 15 minutes

Engineering Contradiction:
Improveinrush currentVSAvoidswitching time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The system performs preliminary measurement of residual voltage on the capacitor bank before switching operations. By knowing the residual voltage level in advance, the controlled switching device can calculate the optimal switching angle and execute the switching at the precise moment when inrush current is minimized, eliminating the need to wait for complete discharge.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the switching parameter from fixed timing (waiting for complete discharge) to dynamic timing based on residual voltage measurement. The controlled switching device adjusts the switching angle according to the measured residual voltage, transforming the switching operation from a time-based process to a voltage-state-based process, enabling immediate switching without inrush current.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a blocking timer is used to prevent breaker closing during capacitor discharge, then inrush current is avoided, but operational flexibility is reduced

Engineering Contradiction:
Improveinrush currentVSAvoidoperational flexibility
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The controlled switching device continuously monitors the residual voltage on the capacitor bank and uses this feedback information to determine the optimal switching moment. This real-time feedback mechanism replaces the fixed blocking timer, allowing the system to adapt to actual capacitor discharge conditions and enable switching operations at any time while still preventing inrush current.

Inventive Principle:
Principle #23Feedback

3Reliability

If switching operations are delayed until capacitor complete discharge, then equipment damage is prevented, but system productivity is reduced

Engineering Contradiction:
Improveequipment protectionVSAvoidswitching frequency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary measurement of residual voltage before switching operations to assess the actual discharge state of the capacitor bank. This preliminary assessment allows operators to proceed with switching immediately when safe conditions are met, eliminating unnecessary delays and increasing switching frequency while maintaining equipment protection.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9870879B2Controlled switching devices and method of using the same
Publication Date: 2018.01.16 VIZIMAX
  • US9870879B2 patent drawing
  • US9870879B2 patent drawing
  • US9870879B2 patent drawing

AI summary

It is disclosed a technique in which Controlled Switching Devices (CSDs) are used to control medium and high voltage circuit breakers to mitigate switching transients. This invention describes a method for controlling the closing of a circuit breaker to mitigate and/or eliminate the inrush current in capacitive loads such as capacitor banks and filters by taking into account the residual DC voltage charges that may be present in the load. It is disclosed a method to perform fast switching operations on capacitive loads and therefore eliminate the load discharge period.