Perceptible indicators of wires being attached correctly to controller

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Solution Overview

Problem

Current smart building control systems require extensive effort to create and update wiring diagrams, and if a device needs to be moved, the entire wiring process must be recreated, leading to inefficiencies and reduced reliability.

Innovation Solution

A controller system equipped with automated line testing technology that uses a processor, memory, and databases to determine if the correct device wire is connected by checking voltage, current, and protocol compatibility, and can adjust the wiring pin type if necessary, providing real-time validation and correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If automated line testing technology is implemented to determine correct device wire connections, then connection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidcontroller complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller automatically performs line testing and self-diagnosis to determine if correct device wires are connected by comparing detected electrical characteristics against stored reference data, eliminating the need for external manual verification tools and reducing reliance on complex external testing equipment

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements feedback by continuously monitoring electrical characteristics (voltage, current, resistance) of device wire connections and comparing them against reference data stored in memory, providing real-time validation and alerting operators to connection errors through the user interface

Inventive Principle:
Principle #23Feedback

2Ease of manufacture

If manual wiring diagram creation and updates are performed, then integration effort is reduced, but time consumption increases

Engineering Contradiction:
Improveintegration effortVSAvoidtime consumption
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The controller automatically detects device wire connections and validates them against pre-stored reference data in memory during the installation process, eliminating the need for subsequent manual wiring diagram creation and updates that would otherwise be required to document and verify connections

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system replaces manual mechanical processes of creating and updating wiring diagrams with automated electronic detection and validation, where the controller automatically compares detected electrical characteristics against stored reference information and provides validation results through the user interface

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11706891B2Perceptible indicators of wires being attached correctly to controller
Publication Date: 2023.07.18 PASSIVELOGIC INC
  • US11706891B2 patent drawing
  • US11706891B2 patent drawing
  • US11706891B2 patent drawing

AI summary

Tools and techniques are described to automate line testing when wiring devices (such as equipment and sensors) to controllers. Controllers have access to databases of the devices that are controlled by them, including wiring diagrams and protocols, such that the controller can automatically check that each wire responds correctly to stimulus from the controller. After testing, a reporting device rapidly shows the results of the line testing.