Controller modules

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Solution Overview

Problem

Current building control systems are model-free, making them difficult to manage and optimize as complexity increases, lacking self-knowledge for programming and interconnection governance between components, and limited in understanding resource connections to controllers.

Innovation Solution

A module with a circuit board, processor, and memory that provides functions to resource connectors, allowing for voltage, current, and power monitoring, and a display screen for monitoring results, enabling easy setup and management of resources within electrical controllers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a model-free approach is used for building controls, then implementation is simple, but management and optimization become difficult as system complexity increases

Engineering Contradiction:
Improveimplementation simplicityVSAvoidsystem management complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The system performs self-identification and self-characterization automatically. When a resource connects to the controller, it automatically provides its identification data and operational characteristics without requiring manual configuration or programming, enabling the system to manage itself

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller receives feedback from resources about their operational status, performance metrics, and connection state. This feedback mechanism enables automatic optimization and management decisions based on real-time system conditions

Inventive Principle:
Principle #23Feedback

2Device complexity

If traditional controllers are used without integrated monitoring, then device complexity is reduced, but voltage, current, and power monitoring capabilities are lacking

Engineering Contradiction:
Improvecontroller structure simplicityVSAvoidmonitoring data availability
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The controller integrates multiple previously separate functions into a single unified device: resource connection interface, identification processing, and electrical parameter monitoring (voltage, current, power). This consolidation eliminates the need for separate monitoring devices while capturing comprehensive operational data

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If manual configuration is used for resource setup, then adaptability to different resources is improved, but setup time and user effort increase

Engineering Contradiction:
Improveresource configuration flexibilityVSAvoidsetup time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

Resources automatically provide their own identification data and operational characteristics to the controller upon connection. This self-characterization eliminates the need for manual configuration while maintaining full adaptability to different resource types through automatic parameter detection

Inventive Principle:
Principle #25Self-service

4Reliability

If deep understanding of resource connections is required, then connection reliability is improved, but system complexity and programming difficulty increase

Engineering Contradiction:
Improveconnection understanding accuracyVSAvoidprogramming complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Resources automatically communicate their identification data, operational characteristics, and connection status to the controller. This self-characterization provides deep understanding of connections without requiring complex programming, as the system automatically captures and processes all necessary connection information

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11229138B1Controller modules
Publication Date: 2022.01.18 PASSIVELOGIC INC
  • US11229138B1 patent drawing
  • US11229138B1 patent drawing
  • US11229138B1 patent drawing

AI summary

A module is described which is slidably attachable to a controller. Resource wires are connected to the module through resource connectors, The module has a circuit board that can perform actions. The module can modify the function of its resource connectors. These modifications may be to meet the requirements of resources that are to be connected to the module. The module may be able to monitor voltage, current, or power, or check for faults on the wire. The results of such monitoring may be displayed on a screen associated with the controller.