Power Supply Controller Pin Programming With One Resistor

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Solution Overview

Problem

Conventional power supply controllers require multiple configuration inputs and external components for setting operating parameters, increasing the cost and complexity of power converters while reducing system reliability due to the need for numerous programming resistors and increased silicon area.

Innovation Solution

A method and controller configuration that uses a single programming pin and resistor to set multiple operating parameters through a reference table and configuration tables, reducing the number of I/O pads and external components required, allowing for more comprehensive Point of Load (POL) controller configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple configuration inputs and external components are used to set operating parameters, then the controller can be configured for different applications, but the cost and complexity increase and reliability decreases

Engineering Contradiction:
ImproveconfigurabilityVSAvoidnumber of configuration inputs and external components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple configuration inputs into a single configuration input by combining multiple operating parameter settings into one composite setting. This allows the controller to be configured for different applications through a single input rather than requiring multiple separate configuration inputs and external components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single configuration input serves multiple functions by encoding different operating parameters (such as switching frequency, duty cycle, voltage thresholds) within a single setting. This universal approach allows one input to replace what would traditionally require multiple dedicated configuration inputs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple programming resistors are used to set parameters, then different operating conditions can be achieved, but the bill of materials cost increases

Engineering Contradiction:
Improveoperating parameter rangeVSAvoidnumber of programming resistors
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent combines the function of multiple programming resistors into a single programming resistor. By encoding multiple operating parameters within a single resistance value (or a small range of resistance values), the system eliminates the need for multiple separate resistors, thereby reducing the bill of materials while maintaining the ability to achieve different operating conditions.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple configuration inputs are provided, then comprehensive parameter setting is possible, but silicon area increases

Engineering Contradiction:
Improveparameter configuration capabilityVSAvoidsilicon area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent merges multiple configuration inputs into a single configuration input on the silicon chip. By consolidating what would traditionally require multiple separate input pins and associated circuitry into one input, the design significantly reduces the silicon area required while preserving the capability to configure multiple operating parameters through that single input.

Inventive Principle:
Principle #5Merging (Combining)

4Manufacturing precision

If numerous configuration components are required, then precise parameter control is achieved, but system reliability decreases

Engineering Contradiction:
Improveparameter control precisionVSAvoidsystem reliability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent combines multiple configuration components into a single component, thereby reducing the number of potential failure points in the system. By encoding precise parameter control within a single resistor and single input rather than requiring multiple resistors and inputs, the system maintains manufacturing precision while improving reliability through component reduction.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240411350A1Configuration method for a power supply controller and a controller employing same
Publication Date: 2024.12.12 ROHM CO LTD
  • US20240411350A1 patent drawing
  • US20240411350A1 patent drawing
  • US20240411350A1 patent drawing

AI summary

The present application is directed at pin programming of controllers for power converters and provides for the programming of a plurality of different controller parameters using a single programming resistor. The value of the programming resistor is used as a pointer to select a table storing a plurality of different settings for the controller.