Controller Communication Sequence for Toner and Drum Memory

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Solution Overview

Problem

Existing image forming apparatuses require complex determination processes to establish communication with toner and drum memories, leading to inefficiencies and potential errors in identifying communication failures between the controller and these memory units.

Innovation Solution

An image forming apparatus with a controller that performs sequential determination processes to establish communication with both toner and drum memories, prioritizing error output to facilitate efficient troubleshooting and reduce unnecessary diagnostic steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the controller performs both determination processes simultaneously, then communication status can be checked, but the complexity of the determination process increases and error identification becomes difficult

Engineering Contradiction:
Improvecommunication determination accuracyVSAvoiddetermination process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The determination process is segmented into two sequential steps: first determining drum memory communication status, then determining toner memory communication status. This segmentation simplifies the overall process complexity while maintaining reliable error identification, as each step can be independently analyzed and troubleshooted.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drum memory determination is performed as a preliminary action before the toner memory determination. This preliminary sequencing establishes a clear diagnostic hierarchy, allowing the system to identify communication failures at the drum level first, which is a prerequisite for accurate toner memory communication assessment.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the controller performs determination process for toner memory before drum memory, then toner cartridge issues can be identified, but errors related to drum cartridge communication may be misdiagnosed

Engineering Contradiction:
Improveerror troubleshooting easeVSAvoiderror diagnosis accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The drum memory communication determination is performed as a preliminary action before toner memory determination. This ensures that any communication failures at the drum level are identified first, providing an accurate foundation for subsequent toner memory diagnostics and preventing misdiagnosis of toner-related issues.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The drum memory determination acts as an intermediary diagnostic step that mediates between the controller and the toner memory determination. By establishing communication status with the drum first, the system creates a reliable intermediate state that enables accurate subsequent assessment of toner memory communication.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If sequential determination process is implemented with drum memory first, then error identification accuracy improves, but the total determination time may increase

Engineering Contradiction:
Improveerror identification accuracyVSAvoiddetermination process time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The drum memory determination is executed as a preliminary action that can quickly eliminate a major source of communication failures. By addressing the drum communication status first, the system often resolves the issue in a single determination step, preventing unnecessary sequential progression to toner memory checks and thus minimizing total time loss.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

If the drum memory determination succeeds, the system can rush through to the toner memory determination without backtracking or additional diagnostic steps. This skipping approach allows the sequential process to efficiently progress through necessary checks only, minimizing overall determination time while maintaining accuracy.

Inventive Principle:
Principle #21Skipping (Rushing through)

Data Source

PatentUS11579542B2Image forming apparatus including toner cartridge having toner memory and drum cartridge having drum memory
Publication Date: 2023.02.14 BROTHER KOGYO KK
  • US11579542B2 patent drawing
  • US11579542B2 patent drawing
  • US11579542B2 patent drawing

AI summary

An image forming apparatus includes: a toner cartridge; a drum cartridge to which the toner cartridge is attachable; and a controller. The toner cartridge is configured to accommodate toner therein. The toner cartridge includes a toner memory. The drum cartridge includes: a photosensitive drum; and a drum memory. The controller is configured to perform: a first determination process to determine whether communication with the drum memory is established; and after determining in the first determination process that the communication with the drum memory is established, a second determination process to determine whether communication with the toner memory is established.