Current-Source Power Converter Auxiliary Switch Startup Protection

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Solution Overview

Problem

Current source power converters using normally closed field effect transistors face challenges in avoiding short-circuiting during startup and auxiliary power supply malfunctions, requiring oversized relays to manage network currents and voltages.

Innovation Solution

Incorporating a normally open auxiliary switch in series with the switching arms and a protection system against overvoltages, along with a malfunction detection mechanism, to control the flow of current and prevent short-circuiting without using oversized components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oversized relays are used to control network current and voltage during startup and malfunctions, then network short-circuiting is prevented, but device complexity and component size increase

Engineering Contradiction:
Improvenetwork protectionVSAvoidrelay sizing
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection function is segmented between the auxiliary switch (handling startup and fault isolation) and the normally closed transistors (handling normal operation). This segmentation allows each component to be optimally sized for its specific function rather than requiring oversized relays to handle all scenarios.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary switch acts as an intermediary component that bridges the gap between the current source and the normally closed transistors during startup and fault conditions. It provides controlled current flow without requiring the main protection relays to be oversized.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If normally closed field effect transistors are used in the rectifier module, then the converter operates efficiently with permanent conduction, but network short-circuiting risk increases during startup and auxiliary power supply malfunctions

Engineering Contradiction:
Improveconverter operationVSAvoidshort-circuit risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The auxiliary switch is activated in advance before the normally closed transistors are energized during startup. This preliminary action ensures that current flow is controlled and prevented from short-circuiting the network before the transistors become conductive.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system monitors the state of the auxiliary power supply and transistor gates, providing feedback control to the auxiliary switch. This ensures the auxiliary switch remains closed only when conditions are safe, preventing short-circuits while allowing efficient operation when conditions permit.

Inventive Principle:
Principle #23Feedback

3Reliability

If three oversized relays are positioned on input phases to support all network current and voltage, then network protection is ensured, but component cost and device complexity increase

Engineering Contradiction:
Improvenetwork protectionVSAvoidcomponent size
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The protection function is segmented between the auxiliary switch (handling startup and fault isolation) and the normally closed transistors (handling normal operation). This segmentation allows each component to be optimally sized for its specific function rather than requiring oversized relays to handle all scenarios.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary switch performs multiple functions: it controls startup current flow, provides fault isolation, and enables safe operation with normally closed transistors. This multi-functionality eliminates the need for separate oversized relays for each protection scenario.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2330731B1Current-source power converter using normally-on field effect transistors
Publication Date: 2015.01.21 SCHNEIDER TOSHIBA INVERTER EUROPE SAS
  • EP2330731B1 patent drawingFigure 1
  • EP2330731B1 patent drawingFigure 2A~2B

AI summary

The invention relates to a current-source power converter using, in its rectifier module (20) and/or its inverter module, switching arms equipped with normally closed field-effect transistors (T1-T6, Q1-Q6), each controlled by a gate driver (CT1, CT2). The invention is distinguished by the inclusion of a normally open auxiliary switch (SW) positioned in series with the switching arms and connected to the positive line (10) of the power bus. This auxiliary switch is intended to prevent the network (R) from being short-circuited during startup or in the event of malfunctions in the auxiliary power supply (AUX).