Converter Chain Dissipation Routing for Wind Turbine Reliability

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Solution Overview

Problem

Existing power conversion systems for wind turbine generators lack redundancy and efficient power dissipation mechanisms, leading to potential component failure and reduced system reliability.

Innovation Solution

A power conversion system comprising multiple converter chains with associated dissipating units, where a controller routes power to be dissipated through controllable switches to either the associated dissipating unit or other units, enabling controlled power dissipation and redundancy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If power dissipation is handled by a single dissipating unit in each converter chain, then the system structure is simple, but the dissipating unit may be overloaded and fail during high power dissipation events

Engineering Contradiction:
Improvesystem reliabilityVSAvoiddissipating unit configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple dissipating units from different converter chains are electrically connected in parallel through switches to form a shared dissipation resource pool. This allows any dissipating unit to handle power dissipation for any converter chain, preventing overload of individual units while maintaining system reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each dissipating unit is designed to serve multiple functions: it can dissipate power from its own associated converter chain and also dissipate power from other converter chains through the inter-chain switch connections. This universal capability ensures adequate dissipation capacity during high power events.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If multiple converter chains share common dissipating units, then power dissipation capacity is increased, but control complexity increases due to switch routing requirements

Engineering Contradiction:
Improvepower dissipation capacityVSAvoidswitch control system
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The control system continuously monitors the status of each converter chain and dissipating unit, and dynamically routes power dissipation paths based on real-time conditions. This feedback mechanism ensures optimal utilization of dissipation capacity while maintaining simple control logic through rule-based switching decisions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The switch connections between dissipating units are dynamically configured based on operational requirements. The system can adapt the dissipation topology in real-time, enabling flexible power routing without requiring complex permanent wiring arrangements.

Inventive Principle:
Principle #15Dynamics

3Reliability

If dissipating units are coupled via switches to enable power routing, then redundancy is improved, but the risk of switch failure and additional points of failure increase

Engineering Contradiction:
ImproveredundancyVSAvoidpoints of failure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system pre-configures multiple redundant power dissipation paths through the switch network. When a switch or dissipating unit fails, alternative paths are already available to route power dissipation, cushioning against the impact of component failures and maintaining system operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

Each converter chain maintains its own associated dissipating unit as a primary component, ensuring that local dissipation capability is preserved even if inter-chain switching fails. This local quality ensures that individual converter chains can still dissipate power independently if needed.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP2472714B1Power conversion system and method
Publication Date: 2012.12.26 VESTAS WIND SYSTEMS AS
  • EP2472714B1 patent drawingFigure 1
  • EP2472714B1 patent drawingFigure 2
  • EP2472714B1 patent drawingFigure 3

AI summary

A power conversion system for converting electrical power from at least one power source includes a plurality of converter chains which couple the at least one power source to at least one load. At least two of the converter chains comprise an associated dissipating unit. The dissipating units are coupled via at least one switch. A controller is arranged to control the at least one switch to route power to be dissipated from one of the converter chains to the converter chain's associated dissipating unit, or to at least one of the other dissipating units, or to the converter chain's associated dissipating unit and to at least one of the other dissipating units, to cause corresponding dissipation of the power to be dissipated.