Switching Converter Synchronous Rectifier Delay Lock Loop

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Solution Overview

Problem

In switching converters using synchronous rectifiers, there is a challenge in preventing the overlap of turn-on periods between the primary side switch and the secondary side synchronous rectifying switch in continuous mode, which decreases efficiency and stability due to delayed turn-off operations of the synchronous rectifier.

Innovation Solution

A delay locked loop is introduced between the secondary coil and the synchronous rectifier, generating a signal synchronized with the turn-on control signal of the primary side switch to control the turn-off operation of the synchronous rectifier, preventing overlap by predicting and compensating for delay times.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a synchronous rectifier is used to minimize power loss and increase efficiency, then efficiency is improved, but the turn-off operation of the synchronous rectifier is delayed causing overlap with the primary side switch turn-on period

Engineering Contradiction:
Improvepower lossVSAvoidstability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies preliminary action by predicting the turn-on time of the primary side switch in advance and compensating for the delay time of the synchronous rectifier turn-off operation. The delay locked loop generates a control signal that anticipates the timing conflict, ensuring the synchronous rectifier turns off before the primary side switch turns on, thus preventing overlap while maintaining high efficiency.

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If the synchronous rectifier turn-off operation is delayed, then efficiency is improved through better rectification, but overlap with primary side switch turn-on period occurs decreasing stability

Engineering Contradiction:
Improvepower lossVSAvoidsystem stability
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The patent implements feedback through a delay locked loop that continuously monitors the timing relationship between the primary side switch and synchronous rectifier. The feedback mechanism adjusts the synchronous rectifier turn-off timing based on the detected delay, ensuring optimal performance while preventing harmful overlap, thus maintaining both efficiency and stability.

Inventive Principle:
Principle #23Feedback

3Device complexity

If hard switching is used in the flyback circuit scheme, then the circuit structure is simple, but power loss is large due to large crossing between turn-off voltage and turn-on current

Engineering Contradiction:
Improvecircuit structureVSAvoidpower loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent replaces the traditional hard switching mechanical operation with a synchronized switching mechanism controlled by the delay locked loop. This substitution eliminates the large voltage-current crossing losses of hard switching while maintaining circuit simplicity, achieving low power loss through timing-controlled switching rather than forceful commutation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Loss of energy

If resonant scheme is used to decrease switching loss, then efficiency is improved and miniaturization is enabled, but control property deteriorates and large voltage and current stresses are applied to switching device

Engineering Contradiction:
Improveswitching lossVSAvoidcontrol property
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent changes the switching parameters by using a delay locked loop to precisely control the timing of the synchronous rectifier turn-off. This parameter control approach achieves low switching loss without the large voltage and current stresses of resonant schemes, while maintaining good control properties through deterministic timing rather than relying on resonant waveforms.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures that the turn-on period of the primary side switch and the turn-on period of the synchronous rectifier do not overlap, enhancing the efficiency and stability of the system by synchronizing the turn-off operation of the synchronous rectifier with the turn-on operation of the primary side switch.

Implementation Method 1

a transformer T inducing primary energy to secondary side

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9356528B2Switching converter and AC adapter using the same
Publication Date: 2016.05.31 SKAICHIPS CO LTD
  • US9356528B2 patent drawing
  • US9356528B2 patent drawing
  • US9356528B2 patent drawing

AI summary

Disclosed herein is a switching converter capable of preventing a period in which a switch SW of a primary side is turned on and a period in which a synchronous rectifying switch SR SW of a secondary side is turned on from being overlapped with each other. The switching converter includes: a transformer T inducing primary energy to secondary side; a switch SW connected to a primary coil of the transformer T to switch a primary voltage; a synchronous rectifier SR connected to a secondary coil of the transformer T to rectify a secondary voltage; and a delay locked loop connected between the secondary coil and the synchronous rectifier SR, wherein the delay locked loop generates a signal synchronized with a turn-on control signal of the switch SW and outputs the generated signal to the synchronous rectifier SR to control a turn-off operation of the synchronous rectifier SR.