Active Power Converter Control Using Passive Filter Voltage Feedback

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Solution Overview

Problem

Existing electrical systems fail to provide a dynamic and robust interface between live AC and DC electrical networks, particularly in industrial settings, where they need to efficiently convert and regulate power to prevent voltage imbalances and ensure reliable operation.

Innovation Solution

An electrical system comprising an active power converter and a passive filter, with a monitoring arrangement to control the active power converter based on AC voltage parameters, using a mathematical model of the passive filter's electrical characteristics to adjust duty cycles, switching frequencies, and phases, enabling bidirectional power conversion between AC and DC networks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an active power converter is used to interface between AC and DC networks, then power conversion capability is provided, but voltage imbalances and instability may occur

Engineering Contradiction:
Improvepower conversion capabilityVSAvoidvoltage stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system continuously monitors AC voltage parameters (magnitude, frequency, phase) and uses this feedback to dynamically adjust the active power converter's operating parameters including duty cycle, switching frequency, and switching phase. This closed-loop feedback mechanism ensures voltage stability while maintaining power conversion capability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adapts the active power converter's operating characteristics by adjusting duty cycle, switching frequency, and switching phase in real-time based on monitored AC voltage conditions. This dynamic operation allows the system to maintain stability across varying operating conditions while providing robust power conversion.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the active power converter operates without precise AC voltage parameter detection, then device complexity is reduced, but control accuracy deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidAC voltage parameter detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system replaces direct physical measurement of AC voltage parameters at the network interface with an indirect measurement approach. A voltage sensor measures the AC voltage across the capacitor in the passive filter, and a mathematical model calculates the actual AC network parameters from this measurement, eliminating the need for complex direct sensing at the network interface.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If direct monitoring of AC network voltage is implemented, then measurement accuracy is improved, but device complexity and installation requirements increase

Engineering Contradiction:
ImproveAC network voltage measurement accuracyVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The passive filter capacitor voltage serves as an intermediary measurement point. Instead of directly monitoring the AC network voltage, the system measures the voltage across the capacitor and uses a mathematical model of the passive filter to derive the AC network parameters. This intermediary approach simplifies installation while maintaining measurement accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system creates a virtual representation of the AC network voltage parameters through mathematical modeling. By measuring the capacitor voltage and applying the passive filter's mathematical model, the system calculates equivalent AC network parameters (magnitude, frequency, phase) without requiring direct physical access to the network interface.

Inventive Principle:
Principle #26Copying

4Manufacturing precision

If the system uses a mathematical model of the passive filter, then control accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol accuracyVSAvoidcontrol algorithm complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system uses a mathematical model that creates a virtual representation of the passive filter's electrical characteristics. This model allows the controller to calculate the relationship between capacitor voltage and AC network parameters, enabling accurate control without requiring complex physical measurements or additional hardware.

Inventive Principle:
Principle #26Copying

Data Source

PatentEP4376285A1Electrical system and control method
Publication Date: 2024.05.29 THERMO KING CORP
  • EP4376285A1 patent drawingFigure 1A
  • EP4376285A1 patent drawingFigure 1B
  • EP4376285A1 patent drawingFigure 2~3

AI summary

The present disclosure relates to a method of operating an electrical system. The electrical system comprises a passive filter, an active power converter, a first AC connecting bus extending between the active power converter and the passive filter, a second AC connecting bus extending between the passive filter and an AC network, a DC connecting bus extending between the active power converter and a DC network, and a monitoring arrangement. The method comprises operating in a first mode and subsequently operating in a second mode. The first mode includes: monitoring an AC voltage on the first AC connecting bus using the monitoring arrangement; and determining a plurality of parameters of an operating AC voltage of the AC network based on the monitored AC voltage on the first AC connecting bus. The second mode includes: controlling the active power converter to convert a DC voltage received from the DC network into an AC voltage for supply to the AC network via the passive filter, wherein controlling the active power converter is based on: a mathematical model of a set of electrical characteristics of the passive filter; and the plurality of parameters of the operating AC voltage of the AC network.