Converter Housing Fin Layout for Heat Dissipation and Weight Control

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Solution Overview

Problem

Designing an efficient heat dissipation structure for converters is challenging due to varying heat generation among electronic components and the increased weight caused by heat dissipation fins.

Innovation Solution

A converter design featuring heat dissipation fins of different lengths, with specific gap configurations and inclined surfaces, along with a bracket and rib structure, to enhance heat dissipation efficiency while minimizing weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heat dissipation fins are arranged on the housing outer surface, then heat dissipation capability is improved, but the overall weight of the converter increases

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidconverter weight
Core Design Contradiction:
TemperatureVSWeight of stationary object

Solution Approach 1:

The patent applies local quality by creating different heat dissipation regions with varying fin lengths. The first heat dissipation region has longer fins for areas requiring greater heat dissipation, while the second region has shorter fins. This localized differentiation optimizes heat dissipation effectiveness in specific areas without uniformly increasing weight across the entire converter structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The heat dissipation fins are segmented into multiple regions with different characteristics. The housing outer surface is divided into a first heat dissipation region and a second heat dissipation region, each with fins of different lengths. This segmentation allows the system to address varying heat generation levels at different locations, improving overall heat dissipation efficiency while controlling total weight.

Inventive Principle:
Principle #1Segmentation

2Temperature

If heat dissipation fins are arranged to cover the housing outer surface, then heat dissipation efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidheat dissipation structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent implements local quality by differentiating the heat dissipation fin structure into two distinct regions. The first region features longer fins extending from the housing, while the second region has shorter fins. This localized variation targets heat dissipation resources to areas of highest thermal demand, improving efficiency without requiring a uniformly complex structure across the entire device.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The heat dissipation structure is segmented into multiple functional regions based on thermal requirements. By dividing the housing outer surface into a first heat dissipation region and a second heat dissipation region with different fin configurations, the patent simplifies the overall design compared to a uniform high-performance structure, while still achieving effective heat dissipation where needed.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves heat dissipation efficiency in regions of concentrated heat generation while reducing the converter's weight by creating multiple heat dissipation regions with varying fin lengths and configurations.

Implementation Method 1

the heat generated from the electrical elements is conducted to the outside through the housing and dissipated to the outside through the heat dissipation fin

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

heat dissipation fins being protruded from an outer surface of the housing

Methodology Applied
Scientific EffectHeat dissipation: Convection

Data Source

PatentUS20240349466A1converter
Publication Date: 2024.10.17 LG INNOTEK CO LTD
  • US20240349466A1 patent drawing
  • US20240349466A1 patent drawing
  • US20240349466A1 patent drawing

AI summary

A converter comprises: a housing; an electronic component disposed in the housing; and heat dissipation fins protruding from the outer surface of the housing, wherein the heat dissipation fins comprise: a plurality of first heat dissipation fins disposed to be spaced apart from each other; and a plurality of second heat dissipation fins disposed to be spaced apart from each other and disposed between the plurality of first heat dissipation fins that are adjacent to each other, and wherein on the basis of a first direction, the lengths of the first heat dissipation fins are longer than the lengths of the second heat dissipation fins.