Power Converter Switching Frequency Control for Efficiency and Heat

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Solution Overview

Problem

Existing power converters, particularly switched-mode power supplies (SMPS), face inefficiencies in controlling switching frequency, which affects parameters such as temperature and efficiency without directly impacting output power, especially in hard switching techniques.

Innovation Solution

Implementing a dynamic switching frequency controller that uses machine learning algorithms to optimize switching frequency based on real-time parameters, such as load current and temperature, by selecting a target parameter and applying a pulse width modulation signal to control the switching devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If switching frequency is increased to improve power conversion speed, then productivity increases, but temperature increases and efficiency decreases

Engineering Contradiction:
Improvepower conversion speedVSAvoidconverter temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent implements dynamic switching frequency control that adjusts the switching frequency based on real-time operating conditions. The controller monitors parameters such as load current, input voltage, and output voltage, and dynamically selects switching frequency values from a predefined set to optimize performance. This dynamic adjustment resolves the contradiction by allowing high switching frequencies when needed for fast response while using lower frequencies when temperature and efficiency become concerns.

Inventive Principle:
Principle #15Dynamics

2Productivity

If switching frequency is increased to improve power conversion speed, then productivity increases, but efficiency decreases

Engineering Contradiction:
Improvepower conversion speedVSAvoidconverter efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The controller dynamically adjusts switching frequency based on operating conditions to optimize efficiency. By selecting from multiple predefined switching frequency values and adapting to real-time conditions, the system maintains high productivity when needed while minimizing energy losses during steady-state operation, thus resolving the efficiency-productivity tradeoff.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If dynamic switching frequency control is implemented to optimize efficiency and temperature, then device complexity increases

Engineering Contradiction:
Improveconverter efficiencyVSAvoidcontroller complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent changes the control parameter from fixed switching frequency to variable switching frequency selected from a predefined set of values. The controller monitors operating parameters (load current, input voltage, output voltage) and selects appropriate switching frequency values from the predefined set, optimizing efficiency and temperature without requiring complex real-time calculation algorithms, thus managing device complexity effectively.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250330090A1Dynamic switching frequency control of power converter
Publication Date: 2025.10.23 AIRBORN LLC
  • US20250330090A1 patent drawing
  • US20250330090A1 patent drawing
  • US20250330090A1 patent drawing

AI summary

Disclosed are various embodiments for controlling the switching frequency of a switching device of a power converter. Measured or computed parameters are obtained. One or more of the parameters are real-time measurements from one or more sensors. A controller selects one of the parameters as a target parameter. The target parameter is represented as an objective function that defines criteria for optimizing the objective function as minimizing, maximizing, or obtaining a particular value for the target parameter. The controller implements a machine learning algorithm to determine a selected switching frequency of the switching device that optimizes the objective function, and controls the switching device to operate at the selected switching frequency.