Power Converter Controller Harmonic Compensation

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Solution Overview

Problem

In closed loop control systems, particularly in power converters, a finite phase delay is introduced due to the time lag between sampling feedback signals and updating the switching pattern, which affects control loop stability and introduces harmonic currents, especially in applications like wind turbines and network-connected PWM bridges.

Innovation Solution

A controller that includes a harmonic compensation signal in the control signal to reduce higher harmonics originating from the time delay, allowing for updated switching patterns without prolonging the delay artificially, and using a modulation signal generator and compensation generator to create a summing signal that compensates for these harmonics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the switching pattern is updated frequently to reduce phase delay, then control loop stability is improved, but higher harmonics are introduced in the output power

Engineering Contradiction:
Improvephase delayVSAvoidhigher harmonics
Core Design Contradiction:
Loss of timeVSObject-generated harmful factors

Solution Approach 1:

The patent identifies that updating the switching pattern at non-zero vector midpoints introduces higher harmonics, but this same approach reduces phase delay. The invention converts this harmful effect by introducing a harmonic compensation signal that actively counteracts the introduced harmonics, thereby allowing the beneficial reduced phase delay to be realized without the harmful harmonic distortion

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The controller proactively applies a harmonic compensation signal before the harmonic distortion can significantly degrade performance. By calculating and applying the compensation signal based on predicted harmonic content from non-standard switching updates, the system prevents rather than merely reacts to harmonic problems

Inventive Principle:
Principle #9Preliminary anti-action

2Object-generated harmful factors

If multiple current samples are taken during a PWM period to achieve good attenuation of harmonic currents, then harmonic attenuation is improved, but a finite phase delay is introduced in the control loop

Engineering Contradiction:
Improveharmonic currentsVSAvoidcontrol loop delay
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The system performs preliminary harmonic compensation by calculating the expected harmonic content from multiple samples and applying a compensation signal in advance. This allows the use of multiple samples for accurate harmonic attenuation while the pre-calculated compensation signal counteracts the phase delay effects before they manifest in the output

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP2487780B1Controller for a power converter and method of operating the same
Publication Date: 2019.12.25 SIEMENS AG
  • EP2487780B1 patent drawingFigure 1~2
  • EP2487780B1 patent drawingFigure 3~4
  • EP2487780B1 patent drawingFigure 5

AI summary

There is provided a controller (116) for a converter (102) and a respective method of operating such a controller (116). The converter (102) receives an input power and provides an output power by a switching operation wherein in an embodiment the output power has at least two phases. In accordance with embodiments, the controller (116) comprises an input (118) for receiving a feedback signal (114) depending on the output power of the converter (102); and an output for providing a control signal (122) to the converter (102) to thereby control the switching operation of the converter (102), the control signal (122) corresponding to a switching pattern that is updated in response to the feedback signal (114); the control signal (122) including an harmonic compensation signal (123) which reduces higher harmonics in the output power, the higher harmonics originating from a time delay between taking the feedback signal (114) and the updating of the switching pattern.