Voltage Converter Loop Control for Load-Transient Calibration

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Solution Overview

Problem

DC-DC converters face challenges in efficiently transitioning between discontinuous and continuous conduction modes due to limitations in load condition detection and calibration, leading to inefficiencies and voltage regulation issues during load changes.

Innovation Solution

A voltage converter system with calibration circuitry that generates a calibration signal responsive to load condition transients, enabling control circuitry to adjust switch states based on feedback, reference, and ripple signals, allowing for dynamic mode switching and improved voltage regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the DC-DC converter operates without calibration circuitry during load transitions, then the device complexity is reduced, but voltage regulation precision deteriorates due to voltage undershoot and extended recovery time

Engineering Contradiction:
Improvedevice complexityVSAvoidvoltage regulation precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The calibration circuitry performs preliminary calibration of the control signal during transient load conditions before the actual load change occurs. The calibration signal is generated in advance to adjust the switch on-time, preventing voltage undershoot and reducing recovery time. This preliminary action ensures accurate voltage regulation when load transitions occur.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If the switch on-time is adjusted dynamically based on calibration signal during transients, then voltage regulation precision is improved, but the control system complexity increases due to additional calibration circuitry and signal processing

Engineering Contradiction:
Improvevoltage regulation precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The calibration circuitry is integrated with the existing control circuitry of the DC-DC converter. The calibration signal is combined with the feedback signal in the control circuit to generate the control signal for the switch. This merging approach adds calibration functionality without requiring completely separate control systems, thereby reducing the increase in overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The calibration signal acts as an intermediary between the detection of transient load conditions and the adjustment of switch on-time. It mediates the control process by providing a corrective signal that adjusts the switch duty cycle during transients, enabling precise voltage regulation without direct complex control logic.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the converter uses traditional control without transient calibration, then the ease of operation is maintained, but the recovery time during load transitions increases due to voltage undershoot

Engineering Contradiction:
Improveease of operationVSAvoidrecovery time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The calibration circuitry detects transient load conditions and generates a calibration signal in advance to adjust the switch on-time before the voltage undershoot can occur. This preliminary adjustment reduces the recovery time significantly while maintaining ease of operation, as the system automatically performs the calibration without requiring manual intervention or complex user input.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11742759B2Voltage converter with loop control
Publication Date: 2023.08.29 TEXAS INSTRUMENTS INC
  • US11742759B2 patent drawing
  • US11742759B2 patent drawing
  • US11742759B2 patent drawing

AI summary

A voltage converter system includes a switch adapted to be coupled to an inductor, and configured to switch between first and second states responsive to a control signal. Calibration circuitry is configured to generate a calibration signal, including setting the calibration signal to a particular value for a particular time responsive to a transient from a first load condition of the voltage converter system to a second load condition of the voltage converter system. Control circuitry is coupled to the calibration circuitry and configured to generate the control signal based on a combination of a feedback voltage, a reference voltage, the calibration signal, and a periodic signal.