Electric Power Converter Lower-Arm Switch Self Turn-On Suppression

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Solution Overview

Problem

In electric power converters, self turn-on phenomena occur in lower-arm switches due to parasitic capacitors, leading to erroneous switching states, and existing solutions complicate the configuration by requiring multiple voltage generation circuits for each switch pair.

Innovation Solution

A simplified configuration where a single voltage generation circuit supplies negative gate voltage to all lower-arm switches through a negative-electrode-side electrical path and capacitors, reducing complexity and preventing self turn-on.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a voltage generation circuit is provided for each lower-arm switch to suppress self turn-on, then self turn-on is suppressed, but the device complexity increases

Engineering Contradiction:
Improveself turn-on suppressionVSAvoidvoltage generation circuit configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple voltage generation circuits that were previously required for each lower-arm switch are merged into a single shared voltage generation circuit. The patent connects one voltage generation circuit to multiple lower-arm switches through a common negative electrode electrical path, eliminating the need for separate voltage generation circuits for each switch while maintaining self turn-on suppression functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

A single voltage generation circuit is designed to serve multiple lower-arm switches simultaneously. The circuit generates negative gate voltages that are distributed to all lower-arm switches through the shared negative electrode electrical path, making the voltage generation circuit universal rather than dedicated to a single switch.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple voltage generation circuits are provided for each switch pair, then self turn-on is suppressed, but the configuration becomes complicated

Engineering Contradiction:
Improveswitching state accuracyVSAvoidoverall circuit configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the voltage generation functionality across all switch pairs into a single shared circuit. Instead of having independent voltage generation circuits in each switch pair, one voltage generation circuit serves all lower-arm switches throughout the entire converter system, dramatically simplifying the overall configuration while maintaining reliable switching control.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The negative electrode electrical path acts as an intermediary that distributes the negative gate voltage from the single voltage generation circuit to all lower-arm switches. This intermediary structure enables one circuit to control multiple switches without requiring direct connections from each switch to its own voltage generation circuit.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses self turn-on in lower-arm switches while maintaining a simplified configuration, enhancing the reliability and efficiency of the electric power converter.

Implementation Method 1

at least one capacitor having a first end connected to the second terminal of one of the remainder of the lower-arm switches of the switch pairs, which is not connected with the voltage generation circuit, and a second end connected to the negative-electrode-side electrical path

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11736036B2Electric power converter
Publication Date: 2023.08.22 DENSO CORP
  • US11736036B2 patent drawing
  • US11736036B2 patent drawing
  • US11736036B2 patent drawing

AI summary

An electric power converter includes a plurality of switch pairs respectively corresponding to a plurality of phases and each consisting of an upper-arm switch and a lower-arm switch. Each of the lower-arm switches of the switch pairs has a first terminal, a second terminal and a gate. The electric power converter further includes: a voltage generation circuit having its positive electrode side connected to the second terminal of only one of the lower-arm switches of the switch pairs; a negative-electrode-side electrical path connected to a negative electrode side of the voltage generation circuit; and at least one capacitor having a first end connected to the second terminal of one of the remainder of the lower-arm switches of the switch pairs, which is not connected with the voltage generation circuit, and a second end connected to the negative-electrode-side electrical path.