DC/AC Converter Disconnect Verification via Midpoint Voltage

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Solution Overview

Problem

Existing photovoltaic inverter systems require multiple voltage detectors to verify the correct operation of disconnecting means, increasing cost and complexity, while current methods may fail to detect malfunctions effectively, posing safety risks.

Innovation Solution

A system using four voltage detectors to measure voltages between midpoints and the neutral of each phase, along with a reference point, to verify the status of both internal and external disconnecting means in a three-phase DC/AC converter, allowing for efficient verification with reduced detector numbers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If six voltage detectors are used to measure voltages on grid side and between disconnecting means, then verification accuracy is improved, but device complexity and cost increase

Engineering Contradiction:
Improveverification accuracyVSAvoiddetector quantity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple measurement functions into fewer detectors. Specifically, it measures voltages at strategic points (between series disconnecting means and at converter output) to simultaneously verify both disconnecting means operation and converter output status, reducing the total number of detectors needed while maintaining comprehensive verification capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The voltage detectors are designed to perform multiple verification functions. The same detectors used to measure voltages for disconnecting means verification also provide information about converter output status and grid connection state, allowing one detector to serve multiple safety verification purposes

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If six voltage detectors are used for comprehensive verification, then safety reliability is improved, but manufacturing cost increases

Engineering Contradiction:
Improvesafety verification reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the verification functions into a more compact detector arrangement. By measuring voltages at key intermediate points in the circuit rather than at every possible location, it achieves comprehensive safety verification with fewer components, directly reducing bill of materials cost and assembly complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses the existing voltage signals already present in the circuit during normal operation. The verification process leverages the operational voltages themselves rather than requiring additional excitation sources or test signals, eliminating the need for extra hardware and reducing manufacturing cost

Inventive Principle:
Principle #25Self-service

3Measurement precision

If traditional six-detector method is used, then complete verification coverage is achieved, but design simplicity is reduced

Engineering Contradiction:
Improveverification coverageVSAvoiddesign simplicity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the verification process into two key measurement points: the voltage between series disconnecting means and the voltage at converter output. This segmentation allows each detector to focus on a specific functional zone, simplifying the overall design while maintaining complete verification coverage through strategic placement rather than comprehensive monitoring

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3176802B1System and method for verifying circuit-breaker means of an ac/DC converter
Publication Date: 2018.04.11 INGETEAM POWER TECH
  • EP3176802B1 patent drawingFigure 1
  • EP3176802B1 patent drawingFigure 2
  • EP3176802B1 patent drawingFigure 3

AI summary

Verifying system and method for verifying the disconnecting means of a DC/AC converter which are connected in series through a midpoint (5, 6, 7) in each phase (L1, L2, L3) between the converter (3) and a power grid (4). The system comprises voltage detectors (90, 91, 92, 93) and a control unit (8) communicated with said detectors (90, 91, 92, 93) and configured for determining the status of the disconnecting means (1a, 1b, 1c, 2a, 2b, 2c) depending on said voltages. The detectors comprise a detector (91, 92, 93) associated with each phase (L1, L2, L3) for measuring the voltages (V'L1-N, V'L2-N, V'L3-N) between the corresponding midpoint (5, 6, 7) and the neutral (N) of the power grid (4), and an additional detector (90) for measuring the voltage (V'O-N) between said neutral (N) and a reference point (O) of the converter (3).