Converter Mode Control Using Inductor Current Thresholds

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing converter circuits face challenges in determining current load conditions to effectively switch between pulse frequency modulation (PFM) and continuous conduction mode (CCM) operational modes, making it difficult to optimize efficiency across a wide range of loads.

Innovation Solution

A converter circuit with a controller that operates pull up and pull down components in either PFM or CCM modes based on average current thresholds, using mode control signals generated from inductor current indications to adjust operational modes, thereby delivering power efficiently through an inductor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If direct load current measurement is used to determine operational mode, then mode switching accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvemode switching accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses an intermediary approach by measuring inductor current instead of directly measuring load current. The inductor current serves as a mediator that indirectly reflects load conditions, allowing mode determination without direct load current measurement. This reduces measurement complexity while maintaining sufficient accuracy for mode switching decisions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If converter operates in PFM mode for low current loads, then efficiency is improved, but adaptability to high load conditions deteriorates

Engineering Contradiction:
Improveconverter efficiencyVSAvoidadaptability to high load conditions
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic adaptability by enabling the converter to switch between PFM and CCM operational modes based on real-time mode control signals. This dynamic capability allows the system to optimize efficiency in PFM mode during low current loads while automatically adapting to CCM mode when high load conditions occur, thereby resolving the contradiction between efficiency optimization and load adaptability.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If converter operates in CCM mode for high load conditions, then adaptability to high load conditions is improved, but efficiency at low current loads deteriorates

Engineering Contradiction:
Improveadaptability to high load conditionsVSAvoidefficiency at low current loads
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The dynamic mode switching capability allows the converter to operate in CCM mode when high load conditions require it, while automatically transitioning to PFM mode when load conditions decrease. This ensures both high load adaptability and low load efficiency are achieved through the same dynamic control mechanism.

Inventive Principle:
Principle #15Dynamics

4Device complexity

If mode switching is implemented based on inductor current indications, then device complexity is reduced, but measurement precision for load conditions deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidload condition detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent employs inductor current as an intermediary measurement that indirectly indicates load conditions. While not a direct load current measurement, the inductor current provides sufficient information for mode determination, achieving an optimal balance between measurement precision and device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP4046263B1Current load based mode control for converter circuit and method
Publication Date: 2023.10.25 SHENZHEN GOODIX TECH CO LTD
  • EP4046263B1 patent drawingFigure 1
  • EP4046263B1 patent drawingFigure 2~5
  • EP4046263B1 patent drawingFigure 6~8

AI summary

A converter circuit (100) includes a controller (110) configured to operate a pull up component (120) and a pull down component (130) so as to deliver power to a load through an inductor (140). The controller (110) is configured to operate in either of first and second operational modes based on average current delivered to the load. The converter circuit (100) also includes a mode control circuit configured to change operational modes in response to an indication of current flowing from the inductor to the switch node (SW), and in response to an indication that the average current delivered to the load is greater than the current threshold.