Switching Power Converter Mode Transition Control

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Solution Overview

Problem

Switching power converters experience output voltage distortions and ripple when transitioning between operating modes due to discontinuities in control voltage requirements and unpredictable transition points, especially when switching from valley mode switching (VMS) to pulse frequency modulation (PFM) operation, which is challenging without knowledge of transformer characteristics.

Innovation Solution

The solution involves determining the operating conditions at the transition point using a reference point where the switch would have been turned on in the previous mode, allowing the controller to smoothly transition to PFM operation by regulating the switching period using a dead time (Td) as a control variable, thereby reducing unwanted output voltage ripple and making the transition independent of transformer characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If multi-mode operation is used to improve efficiency across different load conditions, then energy efficiency is improved, but output voltage distortion and ripple increase at transition points

Engineering Contradiction:
Improveenergy efficiencyVSAvoidoutput voltage distortion and ripple
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The controller determines the transition point in advance by calculating where the switch would have been turned on if operating under the first mode, using this reference point to smoothly transition to the second mode and avoid voltage distortions

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A reference point acts as an intermediary between the two operating modes, providing a continuous transition mechanism that eliminates discontinuities in control voltage requirements and reduces output voltage ripple at the transition boundary

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If transition point is determined without knowledge of transformer characteristics, then device complexity is reduced, but accuracy of transition point determination deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidtransition point determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The controller uses its own internal timing and the reference point from the first mode to determine the transition point, making the system self-sufficient and independent of external transformer characteristic knowledge while maintaining accurate transition determination

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If PWM mode is used during heavy load conditions, then efficiency is improved, but output voltage ripple increases during transition to low-load conditions

Engineering Contradiction:
ImproveefficiencyVSAvoidoutput voltage ripple
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The controller dynamically adjusts the switching behavior by using the reference point from PWM mode to determine the transition to PFM mode, creating a smooth dynamic transition that reduces output voltage ripple while maintaining efficiency benefits in both operating regions

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9419527B2Regulation for power supply mode transition to low-load operation
Publication Date: 2016.08.16 DIALOG SEMICONDUCTOR INC
  • US9419527B2 patent drawing
  • US9419527B2 patent drawing
  • US9419527B2 patent drawing

AI summary

A switching power converter includes a controller configured to transition from a first operating mode to a second operating mode by determining the operating conditions at the transition point between the operation modes. The controller uses a point where a switch included in the power converter would have been turned on if operating under the first operating mode as a reference point to determine when to turn on the switch under the second operating mode. Using the reference point, the switching power converter determines a control period for regulating the switching period of the switch in a second operating mode.