Electric Power Converter Neutral Current Control

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Solution Overview

Problem

State-of-the-art electric power converters with through neutral connections require high capacitance values for filtering, leading to increased costs and inefficiencies due to unbalanced neutral currents, which are not effectively controlled by existing control devices, resulting in power losses and reduced electrical efficiency.

Innovation Solution

A control device for electric power converters that includes a common neutral conductor connected between the DC voltage lines and an additional common stage with electronic power components, allowing for independent control of neutral currents and enabling over-modulation to reduce capacitor size and switching losses, using a processing unit to generate modulation signals based on a reference voltage and common control components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If high capacitance values are used for filtering DC voltage in converters with through neutral connections, then voltage stability is improved, but device cost and size increase

Engineering Contradiction:
Improvevoltage stabilityVSAvoidcapacitor capacitance
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent divides the single neutral current control function into two independent control paths: one for inverter neutral currents and one for rectifier neutral currents. This segmentation allows each converter stage to be controlled independently, enabling reduced capacitor sizing while maintaining voltage stability through coordinated control of both stages.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic control of neutral currents through adjustable modulation signals that can adapt to varying load conditions. The control device dynamically adjusts the neutral current components from both rectifier and inverter based on real-time operating conditions, replacing the static high-capacitance filtering approach with an active dynamic compensation method.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If neutral currents are not controlled in converters with through neutral connections, then device complexity is reduced, but power losses increase due to unbalanced neutral currents

Engineering Contradiction:
Improvecontrol complexityVSAvoidpower losses
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The control device performs multiple functions simultaneously: it controls the semiconductor stages for power conversion, generates specific modulation signals for neutral current control, and coordinates both rectifier and inverter operations. This multi-functionality integrates neutral current control into the existing control architecture without requiring completely separate control systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes the modulation parameters of the semiconductor stages to achieve neutral current control. By adjusting the modulation signals applied to the semiconductor devices, the control device can independently regulate neutral current components from both rectifier and inverter, thereby reducing power losses through parameter optimization rather than additional hardware.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If a common neutral conductor is used between input and output, then electrical efficiency is improved through better current balancing, but control complexity increases

Engineering Contradiction:
Improveelectrical efficiencyVSAvoidcontrol complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control device uses feedback from the common neutral conductor to adjust the modulation signals for both rectifier and inverter. By monitoring the neutral current and using this information to dynamically adjust control parameters, the system achieves automatic current balancing that improves electrical efficiency while keeping the control architecture manageable through self-regulation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS7499296B2Electric power converter device with control means and process and converting power
Publication Date: 2009.03.03 SCHNEIDER ELECTRIC IT LTD
  • US7499296B2 patent drawing
  • US7499296B2 patent drawing
  • US7499296B2 patent drawing

AI summary

An electric power converter with a control device that comprises a processing unit receives control signals and sends modulated signals to inverter stages of the electric power converter. The control device also controls a common stage of the electronic power converter, which is connected between power lines and a common neutral connection. The signals to the common stage are outputted based on inputs from a modulation signal and a reference voltage signal.