Power Converter Nighttime Heating Control Without a Space Heater

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Solution Overview

Problem

Existing power conversion systems require a space heater to prevent temperature drops during nighttime when solar power generation ceases, increasing system complexity and cost.

Innovation Solution

A controller that determines nighttime conditions and maintains switches in closed states to consume power through resistors or operate the power converter, generating heat without a separate space heater.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the power converter stops operation at nighttime, then power consumption is reduced, but temperature inside the housing drops requiring a space heater

Engineering Contradiction:
Improvepower consumptionVSAvoidtemperature inside housing
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The power converter uses its own internal resistor to generate heat during nighttime operation, eliminating the need for a separate space heater. The system serves its own heating requirement through controlled power consumption in standby mode.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The resistor in the power converter serves dual purposes: it acts as a power consumption element during normal operation and as a heating element during nighttime standby mode, eliminating the need for a separate space heater.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If a space heater is added to prevent temperature drop, then temperature inside the housing is maintained, but device complexity increases

Engineering Contradiction:
Improvetemperature inside housingVSAvoidsystem configuration
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The power converter utilizes its own internal components (resistor and control unit) to provide heating functionality, eliminating the need for a separate space heater and reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The resistor serves multiple functions including power consumption during operation and heat generation during standby, replacing the need for a dedicated space heater and simplifying the system configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If the switch is opened to disconnect power supply, then power consumption is reduced, but temperature inside the housing drops

Engineering Contradiction:
Improvepower consumptionVSAvoidtemperature inside housing
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

Instead of completely disconnecting power supply during nighttime, the system maintains a closed switch with minimal power consumption through the resistor, providing just enough power to maintain temperature while keeping energy usage low.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system changes the power consumption parameter from zero (completely disconnected) to a low standby level, allowing the resistor to generate sufficient heat to maintain housing temperature during nighttime.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Suppresses temperature drops within the housing by maintaining power consumption, simplifying the system configuration and reducing costs by eliminating the need for a space heater.

Implementation Method 1

maintain power consumption by a resistor provided in a main circuit inside a housing of the power converter

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12438443B2Controller for power conversion system
Publication Date: 2025.10.07 TMEIC CORP
  • US12438443B2 patent drawing
  • US12438443B2 patent drawing

AI summary

A controller for a power conversion system includes a determination unit configured to determine whether a current time is in nighttime in an environment of a power converter that is connected to one or both of a direct-current power supply and an alternating-current power supply, and a control unit configured, in a case that the determination unit determines that the current time is in the nighttime, to maintain a switch in a closed state, the switch being provided between the power converter and one of the alternating-current power supply and the direct-current power supply, and to maintain power consumption by a resistor provided in a main circuit inside a housing of the power converter. The power conversion system can suppress lowering of temperature inside a housing without separately including a space heater.