Switch-Mode Converter Overcurrent Threshold Control for LPS Compliance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing overcurrent protection methods in switch-mode converters fail to meet limited power source (LPS) requirements, particularly when operating under low output voltages, leading to potential safety risks due to inconsistent overcurrent protection points.

Innovation Solution

An overcurrent protection circuit that adjusts the overcurrent reference threshold based on output voltage, using an overcurrent protection curve to ensure the switch-mode converter enters a protection state when necessary, thereby meeting LPS requirements and reducing safety risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed overcurrent protection threshold is used, then the protection circuit is simple to implement, but it fails to meet LPS requirements under varying output voltages leading to safety risks

Engineering Contradiction:
Improveovercurrent protection accuracyVSAvoidprotection circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic overcurrent protection by adjusting the protection threshold according to output voltage levels. The control circuit continuously monitors output voltage and dynamically modifies the overcurrent threshold to match LPS requirements at different operating conditions, transforming a static protection system into an adaptive one that maintains high reliability across varying loads

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the protection threshold parameter based on output voltage conditions. When output voltage varies, the control circuit adjusts the overcurrent threshold parameter accordingly, ensuring that the protection level adapts to different operating states and meets LPS requirements without requiring a completely complex protection architecture

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the overcurrent threshold is increased to ensure protection at low output voltages, then safety is improved, but false protection triggers occur at normal operating conditions

Engineering Contradiction:
Improveprotection activation accuracyVSAvoidconverter operational efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies different protection threshold levels for different operating conditions. Instead of using a single uniform threshold, the control circuit implements local quality by setting appropriate threshold values specific to each output voltage range, ensuring accurate protection activation without false triggers during normal operation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The protection threshold dynamically adapts to output voltage changes. When output voltage drops to low levels, the threshold adjusts to ensure adequate protection; when voltage returns to normal, the threshold correspondingly adjusts to prevent false protection triggers, maintaining continuous operational efficiency

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12355342B2Switch-mode converter, control method for the same, and control circuit for the same
Publication Date: 2025.07.08 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US12355342B2 patent drawing
  • US12355342B2 patent drawing
  • US12355342B2 patent drawing

AI summary

A method of controlling a switch-mode converter can include: obtaining an overcurrent reference threshold according to an output voltage sampling signal indicative of an output voltage of the switch-mode converter; and generating an over current protection triggering signal in response to an output current sampling signal indicative of an output current of the switch-mode converter and the overcurrent reference threshold meet a predetermined criterion, thereby triggering the switch-mode converter to enter a protection state.