Converter Reactor Heat Transfer for Battery Warming

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Solution Overview

Problem

Existing electric power supply systems with reactors and switching elements face inefficiencies in rapidly increasing the temperature of electric power storage apparatuses, particularly in low temperature states, as they rely solely on internal Joule heat for temperature elevation, which limits energy efficiency and rapid temperature increase.

Innovation Solution

An electric power supply system incorporating a converter with a first and second reactor, where the second reactor has a heat transfer path with the electric power storage apparatus, and an electronic control unit manages switching elements to utilize heat generated by the second reactor for efficient and rapid temperature increase, allowing for alternating current ripple control to enhance temperature elevation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If current is supplied to increase temperature of electric power storage apparatus using only internal Joule heat, then temperature increase is achieved, but energy efficiency is poor and temperature increase is slow

Engineering Contradiction:
Improvetemperature of electric power storage apparatusVSAvoidenergy efficiency
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent combines two heat sources (internal Joule heat from the electric power storage apparatus and external heat from the reactor) into a unified heating system. The reactor is positioned to transfer heat to the electric power storage apparatus, merging external and internal heating mechanisms to achieve faster and more energy-efficient temperature increase.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The reactor serves as an intermediary heat transfer device between the power supply system and the electric power storage apparatus. It generates heat through current flow and transfers this heat to the electric power storage apparatus, acting as a mediator that improves overall heating efficiency by reducing direct energy waste.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If current is restricted to prevent excessive heating of switching elements, then switching elements are protected, but temperature increase of electric power storage apparatus is slowed

Engineering Contradiction:
Improveprotection of switching elementsVSAvoidtemperature of electric power storage apparatus
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The reactor acts as an intermediary that decouples the relationship between high current flow and direct heating of switching elements. By positioning the reactor to transfer heat to the electric power storage apparatus rather than allowing heat to directly affect switching elements, the system can use higher currents for faster heating while protecting the switching elements from excessive temperature.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient and rapid temperature increase of the electric power storage apparatus in low temperature states by leveraging both internal and external heat sources, improving energy efficiency and maintaining stable converter operation.

Implementation Method 1

amount of heat generated in the second reactor due to the current

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the second reactor so disposed as to have a heat transfer path between the second reactor and the electric power storage apparatus

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS10040355B2Electric power supply system
Publication Date: 2018.08.07 TOYOTA JIDOSHA KK
  • US10040355B2 patent drawing
  • US10040355B2 patent drawing
  • US10040355B2 patent drawing

AI summary

A converter can selectively use reactors through an ON-OFF control on relays by an electronic control unit. The first reactor is disposed as a component of the converter separately from a main battery. On the other hand, the second reactor is so disposed as to have a heat transfer path between the second reactor and the main battery. At least based on the output from the temperature sensor, in a low temperature state of the main battery, the electronic control unit turns off the first relay, and turns on the second relay, thereby configuring a reactor of the converter by using the second reactor.