Multilevel Converter Voltage Control via Segmented Modules

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Solution Overview

Problem

Multilevel converters face challenges in controlling output voltage when capacitors have different capacitances, leading to complex voltage distribution management.

Innovation Solution

A converter design with multiple input and output lines, where each input line is connected to a group of supply circuits, and these circuits are connected to different output lines, allowing for simplified voltage control through rectifiers and transformers, enabling the generation of a desired sinusoidal output voltage by combining voltage steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If capacitors have different capacitance values, then the converter can handle varying input voltages and provide broader output voltage combinations, but the control of output voltage becomes complex due to uneven voltage distribution between capacitors

Engineering Contradiction:
Improveoutput voltage combinationsVSAvoidcontrol complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The converter is divided into multiple independent modules, each with its own capacitor and supply circuit. Each module can be controlled independently through separate input lines, allowing individual voltage steps to be adjusted without affecting others. This segmentation simplifies control by breaking down the complex voltage distribution problem into manageable independent units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The converter employs dynamic control of switching elements (IGBTs and diodes) to adjust voltage distribution in real-time. The switching elements can be independently controlled to balance voltage across capacitors with different capacitance values, adapting to varying input conditions and maintaining proper voltage distribution dynamically rather than requiring fixed static control.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If capacitors have different capacitance values, then the converter can accommodate defecting manufacturing variations, but sophisticated control of voltage distribution is required

Engineering Contradiction:
Improvetolerance to manufacturing variationsVSAvoidvoltage distribution control
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The converter modules are designed to be self-balancing through their independent control architecture. Each module can autonomously regulate its voltage output based on feedback from voltage sensors, automatically compensating for capacitance variations without requiring complex centralized control. The independent input lines allow each module to self-adjust to manufacturing tolerances.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control system adjusts switching parameters (duty cycles, switching frequencies) of each module based on detected voltage levels. By dynamically changing these parameters, the system compensates for fixed capacitance variations from manufacturing, allowing the converter to accommodate defective or varied capacitor values while maintaining proper voltage distribution.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If multiple input lines with separate supply circuits are used, then simplified voltage control and broader output combinations are achieved, but the device structure becomes more complex

Engineering Contradiction:
Improvevoltage controlVSAvoidconverter structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Each module in the converter is designed as a universal building block that can function independently and be combined with others. The modules share common structural elements (switching elements, capacitors, input lines) but can be configured in different numbers and arrangements to provide various output voltage combinations. This universality simplifies control while managing structural complexity through modular standardization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the control of output voltage, allowing for a broader range of output voltage combinations and easier management, even with varying input voltages, enhancing the efficiency and flexibility of voltage distribution.

Implementation Method 1

The converter includes a plurality of input lines 11 and one or more output lines 12a, 12b, 12c. Each input line 11 is connected to a group 13 of supply circuits 14.

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

enabling the generation of a desired sinusoidal output voltage by combining voltage steps

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9825551B2Converter and electric generator in which groups of windings are used to generate output voltages according to a power requirement
Publication Date: 2017.11.21 GENERAL ELECTRIC TECH GMBH
  • US9825551B2 patent drawing
  • US9825551B2 patent drawing
  • US9825551B2 patent drawing

AI summary

The converter includes a plurality of input lines and one or more output lines. Each input line is connected to a group of supply circuits and the supply circuits of each group are connected to different output lines. The electric generator comprises a stator and a rotor. The stator has a plurality of windings. Each winding has a plurality of phases. Each phase comprises bars connected in series. The phases have a first connection at one end, a second connection at the other end and a third connection in an intermediate position between the first and the second connection.