Multi-Level Switching Power Converter Self-Calibration

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Solution Overview

Problem

Prior art multi-level switching power converters experience power loss and instability due to non-idealities causing shifts in proportion voltage levels and switching frequency, leading to inefficiencies in power conversion.

Innovation Solution

A multi-level switching power converter with a controller circuit that performs self-calibration by adjusting time periods and duty ratios to maintain the switching node voltage and conversion capacitor voltage at expected levels, using a feedback loop to generate trigger pulses, phase splitting, and timer circuits to control power switches and capacitive voltage division.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If prior art multi-level switching power converters are used, then power conversion is achieved, but proportion voltage levels shift due to non-ideality causing extra power loss and switching frequency instability

Engineering Contradiction:
Improvepower lossVSAvoidswitching frequency stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent implements a feedback mechanism by monitoring the actual voltage levels of the switching node and conversion capacitor, comparing them with expected reference levels, and using the voltage differences to generate adjusting signals that correct timing deviations. This closed-loop feedback system continuously compensates for non-idealities, maintaining stable switching frequency and reducing power loss.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically adjusts timing parameters (time periods and duty ratios) based on detected voltage deviations. By changing these temporal parameters in response to measured conditions, the system compensates for circuit non-ideality, maintains proportion voltage levels, and optimizes power conversion efficiency.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If self-calibration is implemented to maintain voltage levels, then power loss is reduced and switching frequency is stabilized, but device complexity increases

Engineering Contradiction:
Improveswitching frequency stabilityVSAvoidcontroller circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller circuit performs self-calibration by automatically detecting its own operating conditions (voltage levels), comparing them with reference values, and generating corrective adjusting signals without external intervention. This self-service capability enables the system to maintain optimal performance while managing complexity through autonomous operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller circuit integrates multiple functions into a single unified structure: it generates basic switching control signals, monitors voltage levels, compares them with references, calculates adjustments, and outputs corrected timing signals. This multi-functional integration achieves the desired stability while minimizing the increase in device complexity through functional consolidation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces power loss and stabilizes the switching frequency, ensuring efficient multi-level power conversion by maintaining the desired voltage levels and proportionality, thereby enhancing the converter's performance.

Implementation Method 1

a conversion capacitor CF, configured to operably generate at least one proportion voltage level by capacitive voltage division

Methodology Applied
Scientific EffectCapacitive voltage division: Capacitance

Data Source

PatentUS10811962B2Multi-level switching power converter, and controller circuit and control method thereof
Publication Date: 2020.10.20 RICHTEK TECH
  • US10811962B2 patent drawing
  • US10811962B2 patent drawing
  • US10811962B2 patent drawing

AI summary

A multi-level switching power converter includes a multi-level power stage circuit which converts an input power to an output power. The power stage circuit includes an inductor, a conversion capacitor and plural power switches. The controller circuit controls the multi-level power stage circuit and includes: a feedback pulse generator circuit which generates a trigger pulse; a first timer circuit and a second timer circuit which determine a first time period and a second time period respectively according to the trigger pulse; and an adjusting circuit which adjusts the first time period according to a difference between the voltage across the conversion capacitor and a reference voltage such that an average of the voltage across the conversion capacitor is substantially equal to a level of the reference voltage.