Electronic Converter ZVS Control Circuit

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Solution Overview

Problem

Existing electronic converters face challenges in achieving zero-voltage switching (ZVS) conditions across various load conditions, leading to increased switching losses and inefficiencies due to current ripples and diode recirculation losses, especially as switching frequencies increase.

Innovation Solution

The implementation of a control method and circuit that includes a half-bridge configuration with resonant circuits and a latched rectifier mechanism, allowing switches to operate at zero current and zero voltage by controlling the switching intervals and using a driver circuit to manage the switching of the electronic switches based on current and voltage thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If switching frequency is increased to improve power density, then productivity is improved, but switching losses increase and efficiency deteriorates

Engineering Contradiction:
Improvepower densityVSAvoidswitching losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent applies preliminary action by preparing the switching node voltage to reach zero voltage conditions before the actual switching event occurs. The controller monitors the voltage at the switching node and only enables switching when the voltage has naturally decayed to zero through the resonant circuit, ensuring zero-voltage switching conditions are met before the switching action takes place.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs periodic action through resonant oscillations in the LC circuit. The inductor and capacitor create periodic voltage and current waveforms that naturally bring the switching node voltage to zero at specific intervals, enabling periodic zero-voltage switching opportunities that reduce switching losses while maintaining high switching frequencies.

Inventive Principle:
Principle #19Periodic action

2Ease of operation

If conventional switching control is used to simplify device complexity, then ease of operation is improved, but switching losses increase due to non-zero voltage switching

Engineering Contradiction:
Improvecontrol simplicityVSAvoidswitching losses
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent implements feedback by continuously monitoring the voltage at the switching node through a voltage detection circuit. The controller uses this feedback information to determine the optimal switching timing, enabling zero-voltage switching without requiring complex predictive algorithms or precise timing calculations, thus maintaining control simplicity while reducing switching losses.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies self-service by allowing the resonant circuit to naturally generate the zero-voltage conditions needed for efficient switching. The LC circuit automatically creates voltage oscillations that bring the switching node to zero voltage without external intervention, and the controller simply needs to detect and respond to these naturally occurring conditions.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces switching losses and improves efficiency by enabling ZVS operations across different load conditions, minimizing energy dissipation and enhancing power density without the need for costly high-performance transistors.

Implementation Method 1

a first resonant circuit connected between a second terminal of the first inductor and the second input terminal or the second output terminal

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS10998811B2Electronic converter and related control method, control circuit and computer-program
Publication Date: 2021.05.04 STMICROELECTRONICS SRL
  • US10998811B2 patent drawing
  • US10998811B2 patent drawing
  • US10998811B2 patent drawing

AI summary

An electronic converter includes first and second inputs, first and second outputs, and a switching cell configured to supply current. The switching cell includes a half-bridge including first and second switches connected in series between the two inputs. The half-bridge includes a intermediate point between the first and second switch, a first inductor directly connected to the first output, a second inductor connected to the intermediate point, a first capacitor connected in series with the first and second inductors, a second capacitor connected between the intermediate point and the second input, and a circuit connected between a terminal of the first inductor and the second output. A circuit path of the converter is configured to couple the second inductor with the first output through the first capacitor and the first inductor, and another circuit path is configured to couple the second capacitor with the first output through the first inductor.