Convertible Aircraft Thruster Control for Hover-to-Forward Transition

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Solution Overview

Problem

Existing convertible aircrafts face challenges in efficiently transitioning between hover and forward flight modes, particularly in balancing thrust and lift requirements, and optimizing thruster systems for both modes to enhance maneuverability and efficiency.

Innovation Solution

A thruster system with a first thruster having a fixed direction and variable amount, and a second thruster with variable direction and amount, allowing for selective deactivation of thrusters to adapt to different flight modes, combining collective and cyclic pitch controls for enhanced control and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If both thrusters are activated in forward flight mode, then thrust and maneuverability are improved, but energy consumption and drag increase

Engineering Contradiction:
ImprovethrustVSAvoidenergy consumption
Core Design Contradiction:
ForceVSUse of energy by moving object

Solution Approach 1:

The system dynamically switches between different operational modes (first mode with both thrusters activated, second mode with first thruster deactivated) based on flight conditions. The pitch control systems collectively and cyclically adjust blade angles to optimize thrust production while minimizing energy consumption during forward flight.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by selectively deactivating the first thruster during forward flight mode while maintaining the second thruster operation. The pitch control systems modify blade angle parameters to achieve optimal thrust-to-power ratio, reducing drag and energy consumption when full thrust is not required.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the first thruster is deactivated during forward flight, then energy efficiency is improved, but thrust availability is reduced

Engineering Contradiction:
Improveenergy efficiencyVSAvoidthrust availability
Core Design Contradiction:
Use of energy by moving objectVSForce

Solution Approach 1:

The system dynamically adjusts thruster configuration based on flight mode, deactivating the first thruster during forward flight when the second thruster provides sufficient thrust. The collective and cyclic pitch controls on the second thruster are optimized to maximize thrust availability while maintaining energy efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational state of the first thruster from active to deactivated during forward flight mode. The second thruster's pitch control parameters are adjusted to compensate for the deactivated first thruster, ensuring adequate thrust availability is maintained while improving overall energy efficiency.

Inventive Principle:
Principle #35Parameter changes

3Force

If collective pitch control is used, then lift generation is improved, but control precision for directional changes is reduced

Engineering Contradiction:
ImproveliftVSAvoidcontrol precision
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The system merges collective pitch control (for lift generation) with cyclic pitch control (for directional control) in the second thruster. This combination allows simultaneous optimization of both lift production and precise directional control during hover and transition phases.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Different pitch control mechanisms are applied to different thrusters based on their functional requirements. The first thruster uses collective pitch control optimized for lift generation, while the second thruster employs both collective and cyclic pitch control for enhanced maneuverability and precision in directional changes.

Inventive Principle:
Principle #3Local quality

4Adaptability or versatility

If cyclic pitch control is added to the second thruster, then maneuverability is improved, but device complexity increases

Engineering Contradiction:
ImprovemaneuverabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Cyclic pitch control is selectively applied only to the second thruster where it provides maximum maneuverability benefit, particularly during hover and transition phases. The first thruster maintains simpler collective pitch control, balancing overall system complexity with enhanced maneuverability where most needed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cyclic pitch control on the second thruster is dynamically activated based on flight mode and maneuver requirements. The control system adaptively adjusts between collective and cyclic pitch components to achieve optimal maneuverability while managing system complexity through intelligent control allocation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables seamless conversion between hover and forward flight modes, optimizing thrust and lift distribution for high-speed and efficient cruising, while minimizing drag and conserving energy.

Implementation Method 1

The thrusters may include a blade assembly with variable pitch controlled by a pitch control system

Methodology Applied
Scientific EffectAerodynamic lift: Aerofoil

Implementation Method 2

Aircrafts, and specifically vertical take-off and landing (VTOL) aircrafts, utilize thrusters to provide lift and thrust

Methodology Applied
Scientific EffectAerodynamic thrust: Jet

Data Source

PatentUS12365456B1Thruster system for a convertible aircraft
Publication Date: 2025.07.22 LOCKHEED MARTIN CORP
  • US12365456B1 patent drawing
  • US12365456B1 patent drawing
  • US12365456B1 patent drawing

AI summary

A convertible aircraft is configured to fly in a hover mode and a forward flight mode, the aircraft including a body defining a longitudinal axis and a thruster system coupled to the body and configured to apply forces to the body to fly the aircraft. The thruster system includes a first thruster configured to create a first thrust profile having a fixed direction and a variable amount. The thruster system includes a second thruster configured to create a second thrust profile having a variable direction and a variable amount. The thruster system is configured to operate in a first mode and a second mode. In the first mode, the first thrust profile and the second thrust profile are positive, and in the second mode, the first thrust profile is minimized and the second thrust profile is positive.