Convertible Airflow Chassis for Back-to-Back Blade Server Cooling

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Solution Overview

Problem

Traditional blade server systems face challenges in installing back-to-back configurations in hot aisle/cold aisle environments due to conflicting airflow directions, leading to overheating and reduced cooling performance, and require multiple chassis designs for different airflow arrangements, increasing costs and complexity.

Innovation Solution

A convertible airflow chassis design that allows for removable airflow management components at both ends of the plenums, enabling customizable airflow configurations and supporting both single-sided and back-to-back installations, with a single chassis design that can adapt to various cooling requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If blade systems are installed back-to-back in hot aisle/cold aisle environments, then space utilization is improved, but airflow management becomes problematic leading to overheating and reduced cooling performance

Engineering Contradiction:
Improvespace utilizationVSAvoidcooling performance
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The chassis incorporates removable airflow management components that can be dynamically configured based on installation orientation. The components can be removed or repositioned to switch between front-to-back airflow for single-sided installations and back-to-back airflow for dual-sided installations, allowing the system to adapt its cooling configuration to the specific deployment scenario and maintain effective heat dissipation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The airflow management system is divided into separate, removable components rather than being fixed to the chassis. This segmentation allows individual airflow management components to be selectively installed or removed based on whether the chassis is deployed in a single-sided or back-to-back configuration, enabling flexible adaptation to different spatial and thermal requirements.

Inventive Principle:
Principle #1Segmentation

2Temperature

If multiple chassis designs are created for different airflow arrangements, then cooling requirements are met, but device complexity and cost increase

Engineering Contradiction:
Improvecooling requirementsVSAvoidchassis design variety
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

A single universal chassis design is provided that can serve multiple installation scenarios through the use of removable airflow management components. The same chassis model can be deployed in single-sided configurations with standard components or back-to-back configurations with modified airflow components, eliminating the need for multiple specialized chassis designs and reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9936612B2Apparatus, system, and method for configuring a system of electronic chassis
Publication Date: 2018.04.03 CISCO TECHNOLOGY INC
  • US9936612B2 patent drawing
  • US9936612B2 patent drawing
  • US9936612B2 patent drawing

AI summary

An example apparatus is provided and may comprise a housing, an electronic blade system, and a plurality of airflow management components. The housing may have an upper chamber and a lower chamber. The electronic blade system may be located between the upper chamber and the lower chamber. The plurality of airflow management components may be configured to be removable and to manage airflow in the housing.