Convertible Door Assembly Segmentation and Window Displacement

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Solution Overview

Problem

Existing convertible door assemblies require two separate doors to achieve different configurations, which is inefficient and cumbersome.

Innovation Solution

A convertible door assembly with an upper door section, a lower door section, and a regulator feature that allows the window to be raised and lowered, featuring a releasable locking mechanism, window couplers, and biasing elements to facilitate conversion between full-door and abbreviated-door configurations without the need for two separate doors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two separate interchangeable doors are used to achieve different door configurations, then the versatility of door configurations is improved, but the device complexity and ease of operation deteriorate

Engineering Contradiction:
Improvedoor configuration versatilityVSAvoiddoor assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The door assembly is divided into an upper door section and a lower door section that can be selectively separated or connected. The upper door section can be removed from the lower door section to transform the door configuration, eliminating the need for completely separate interchangeable doors while maintaining configuration versatility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The door assembly incorporates a dynamic configuration system where the upper door section can be selectively attached or detached from the lower door section through a locking mechanism. This dynamic reconfiguration allows the same door assembly to serve multiple configuration purposes without requiring multiple separate door sets.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If two separate interchangeable doors are used to achieve different door configurations, then the versatility of door configurations is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improvedoor configuration versatilityVSAvoiddoor configuration change ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The door assembly is segmented into upper and lower sections that can be independently manipulated. The upper door section can be removed or retained based on desired configuration, allowing simple operational changes without handling complete separate door assemblies.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The locking mechanism enables dynamic reconfiguration by allowing the upper door section to be quickly locked to or unlocked from the lower door section. This dynamic feature simplifies the operation of changing door configurations compared to swapping entire separate doors.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a single door assembly with selective configuration is used, then the device complexity is reduced, but the adaptability of door configurations may deteriorate

Engineering Contradiction:
Improvedoor assembly complexityVSAvoiddoor configuration versatility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

By segmenting the door into upper and lower sections with selective separability, the single door assembly achieves multiple configuration states (full door with upper section attached, abbreviated door with upper section removed), maintaining versatility while reducing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The single door assembly is designed to perform multiple functions through the selective attachment or removal of the upper door section. The same lower door section serves as the base for both full-door and abbreviated-door configurations, demonstrating multi-functionality that maintains versatility without requiring multiple separate door sets.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient conversion between full-door and abbreviated-door configurations, enhancing the open-air experience while simplifying the door assembly process by eliminating the need for two separate doors, thus improving usability and reducing complexity.

Implementation Method 1

a biasing element biasing the window coupler toward the closed position

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a regulator feature for displacing the window between the raised and lowered positions

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 3

a releasable locking feature retaining the upper door section to the lower door section

Methodology Applied
Scientific EffectMechanical Fastener: Mechanical Fastener

Data Source

PatentUS10807449B2Convertible door assembly for a motor vehicle
Publication Date: 2020.10.20 FORD GLOBAL TECH LLC
  • US10807449B2 patent drawing
  • US10807449B2 patent drawing
  • US10807449B2 patent drawing

AI summary

A convertible door assembly includes (a) an upper door section, defining a window opening, (b) a lower door section, (c) a releasable locking feature, retaining the upper door section to the lower door section, and (d) a window. The window is displaceable between a raised position, closing the window opening and a lowered position, concealed within an internal door cavity formed in the upper door section and the lower door section.