Convertible Insulated Lunch Box With Zipper-Unfolding Placemat

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a lack of practical solutions for a lunch box that can also function as a placemat, offering multiple uses, insulation, easy cleaning, and versatility for carrying food and other items, while being portable and not disposable.

Innovation Solution

A lunch box design featuring a structure with zippers that allows it to unfold into a placemat configuration, made from flexible insulating material, with integrated handles, pouch, and straps for utensils and bicycle attachment, enabling easy conversion and multiple uses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a lunch box is designed to be disposable and unfolded from flat cardboard, then manufacturing simplicity is improved, but reusability and insulation capabilities deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidreusability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The lunch box is designed with a dual-function structure that can serve as both a closed container and an unfolded placemat. The flexible material allows the same structure to provide insulation when closed and serve as a heat-resistant surface when unfolded, eliminating the need for separate disposable items.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The lunch box is constructed from flexible, insulating material that can be repeatedly folded and unfolded without degradation. This flexibility enables the transition between closed container mode and open placemat mode, providing both reusability and thermal insulation properties.

Inventive Principle:
Principle #30Flexible shells and thin films

2Stability of the object's composition

If a lunch box is designed with fixed rigid structure, then structural stability is improved, but portability and ease of carrying deteriorate

Engineering Contradiction:
Improvestructural stabilityVSAvoidportability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The lunch box employs a dynamic structure that can transition between a compact closed state for portability and an expanded open state for stability during use. The flexible material maintains structural integrity in both configurations, allowing easy carrying when closed and stable placement when unfolded as a placemat.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If a lunch box uses traditional zipper closures, then ease of opening is improved, but the surface area available for placemat use deteriorates due to zipper interference

Engineering Contradiction:
Improveease of openingVSAvoidplacemat surface area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The zipper closures are strategically positioned and designed to be removable or retractable, allowing them to be taken out of the way when the lunch box is unfolded for placemat use. This extraction of the closure mechanism from the working surface maximizes the available placemat area while maintaining easy opening capability.

Inventive Principle:
Principle #2Taking out (Extraction)

4Device complexity

If a lunch box is designed as a single-use disposable item, then cost and complexity are reduced, but environmental sustainability and versatility deteriorate

Engineering Contradiction:
Improvedesign complexityVSAvoidversatility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The lunch box is designed with multiple functions: it serves as a closed insulated container for transporting food, an unfolded heat-resistant placemat for serving, and potentially other uses such as a portable table or surface. This multi-functionality increases versatility without significantly increasing design complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of being disposable, the lunch box is designed for repeated use and can be recovered and reused multiple times. The durable flexible material withstands repeated folding, unfolding, and cleaning cycles, reducing waste and improving sustainability compared to single-use cardboard containers.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides a practical, reusable, and easy-to-clean solution for both food storage and serving, allowing for versatile use beyond food, such as a makeup kit, with enhanced portability and insulation.

Implementation Method 1

The structure is made out of a flexible material having insulating properties

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP2048984B1Lunch box transforming into a placemat
Publication Date: 2013.10.23 LEBEL CAROLINE
  • EP2048984B1 patent drawingFigure 1~3

AI summary

A lunch box transforming into a placemat has at least two zippers with one of the two zippers running along at least three but preferably four sides while the second zipper runs along the remaining sides so as to allow, when all unzipped, to open the lunch box so that it lays fait and becomes a placemat.