Convertible Outlet Cover with Removable Inserts

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Solution Overview

Problem

Conventional electrical outlet covers are inflexible and require permanent modifications to accommodate different types of electrical devices, limiting their versatility and adaptability.

Innovation Solution

The design includes a base unit with flexible projections or inserts that can conform to various electrical device types, such as duplex, GFCI, and decora-style receptacles, allowing for interchangeable installation without permanent modifications, and an adapter plate or removable tabs for further compatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional rigid outlet covers are used, then manufacturing precision and structural stability are improved, but adaptability to different electrical device types deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidadaptability to different electrical device types
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The outlet cover is divided into a base unit and a separate insert component. The insert can be removed and replaced depending on the type of electrical device being installed, allowing the same base unit to accommodate different device types while maintaining structural stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base unit is designed with a universal aperture that can accommodate multiple types of electrical devices through the use of different inserts. This allows a single base unit to serve multiple functions and adapt to various device configurations without requiring permanent modifications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If outlet covers are designed for specific electrical device types, then manufacturing precision is improved, but device complexity increases due to multiple cover variants

Engineering Contradiction:
Improvemanufacturing precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple cover designs are merged into a single base unit that accepts different inserts. Instead of manufacturing separate covers for each device type, the system combines a universal base with device-specific inserts, reducing the total number of components and simplifying the overall system.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If permanent modifications are made to accommodate different electrical devices, then adaptability is improved, but ease of repair and maintenance deteriorates

Engineering Contradiction:
Improveadaptability to different electrical device typesVSAvoidease of repair
Core Design Contradiction:
Adaptability or versatilityVSEase of repair

Solution Approach 1:

The outlet cover is pre-configured with removable tabs and insert components that can be easily removed or replaced before installation or during maintenance. This preliminary design allows for future adaptability without requiring permanent modifications or complex repair procedures.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the electrical device cover to seamlessly fit and protect different electrical device types, reducing installation gaps and the need for permanent modifications, enhancing versatility and ease of use.

Implementation Method 1

at least one flexible portion (30) configured to yield and conformally cover a portion of the face (20) of the electrical device (22)

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS7482537B1Convertible outlet cover
Publication Date: 2009.01.27 HUBBELL INC
  • US7482537B1 patent drawing
  • US7482537B1 patent drawing
  • US7482537B1 patent drawing

AI summary

Implementations of an electrical device cover may include a base unit having an electrical device aperture therein configured to accommodate a face of a first electrical device and at least one box mounting screw aperture therein. A portion of the base unit may be configured to cover a portion of the face of the first electrical device of a first electrical device type when the electrical device cover is installed over the first electrical device and may be configured to expose a face of a second electrical device of a second electrical device type different from the first electrical device type when the electrical device cover is installed over the second electrical device.